Servicing; Clutch Housing - wsm B2420 Workshop Manual

B2420, WSM

[3] SERVICING

(1) Clutch Housing

Spiral Bevel Gear
1. Remove the spiral bevel gear UBS screws (1).
2. Remove the spiral bevel gear (2) from differential case (3).
(When reassembling)
• Apply liquid lock (Three Bond 1324B or its equivalent) to the
spiral bevel gear UBS screws.
Spiral bevel gear UBS
Tightening torque
screw
(1) Spiral Bevel Gear UBS Screw
(2) Spiral Bevel Gear
Differential Side Gear and Differential Pinion
1. Put parting marks on the differential pinion (1) and the
differential side gear (2).
2. Tap out the dowel pin (3).
3. Remove the differential pinion shaft.
4. Remove the differential pinion (4) and differential side gear (2).
(When reassembling)
• Install the differential pinion and differential side gear, aligning
the parting marks.
(1) Differential Pinion
(2) Differential Side Gear
Checking Bearing
1. Hold the inner race, and push and pull the outer race in all
directions to check for wear and roughness.
2. Apply transmission fluid to the bearing, and hold the inner race.
Then, turn the outer race to check rotation.
3. If there is any defect, replace it.
Checking Propeller Shaft Ball Coupling
1. Hold the ball coupling outer, and push and pull, and rotate the
ball coupling inner in all directions to check for wear and
roughness.
2. If there is any defect, replace it.
(When reassembling)
• Apply grease to the inner parts of ball coupling and splines of
ball coupling inner.
• When replacing the ball coupling assembly, install the ball
coupling inner (1) with balls so that its ball position inside of ball
coupling outer (2) as shown in the figure.
(1) Inner Coupling
3-S20
TRANSMISSION
30 to 34 N·m
3.0 to 3.5 kgf·m
22 to 25 lbf·ft
(3) Differential Case
9Y1210436TRS0029US0
(3) Dowel pin
(4) Differential Pinion
9Y1210436TRS0030US0
9Y1210436TRS0031US0
(2) Outer Coupling
9Y1210436TRS0032US0
KiSC issued 06, 2012 A