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INSTALLATION & OPERATING MANUAL
MODEL:
SP-36: SLIM PROFILE 36"
DIRECT VENT GAS FIREPLACE
US Patent Number 5,931,154
US Patent Number 6,004,493
IMPORTANT:
READ INSTRUCTIONS CAREFULLY BEFORE
INSTALLATION. FAILURE TO INSTALL THIS FIREPLACE
CORRECTLY CAN CAUSE SERIOUS STRUCTURAL AND
FIRE HAZARDS AND MAY VOID YOUR WARRANTY
.
September 2006
www.kozyheat.com
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Summary of Contents for kozy heat SP-36 SLIM PROFILE 36"DIRECT VENT GAS FIREPLACE
- Page 1 INSTALLATION & OPERATING MANUAL MODEL: SP-36: SLIM PROFILE 36" DIRECT VENT GAS FIREPLACE US Patent Number 5,931,154 US Patent Number 6,004,493 IMPORTANT: READ INSTRUCTIONS CAREFULLY BEFORE INSTALLATION. FAILURE TO INSTALL THIS FIREPLACE CORRECTLY CAN CAUSE SERIOUS STRUCTURAL AND FIRE HAZARDS AND MAY VOID YOUR WARRANTY September 2006 www.kozyheat.com...
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Page 2: Table Of Contents
INDEX DESCRIPTION PAGE SAFETY REQUIREMENTS / SPECIFICATIONS ........2-3 MINIMUM CLEARANCES . -
Page 3: Safety Requirements / Specifications
IMPORTANT: READ THIS MANUAL BEFORE INSTALLING AND USING THIS FIREPLACE MODEL SP-36 DV GAS FIREPLACE HEATER INSTALLATION INSTRUCTIONS This appliance has been tested to and complies with ANSI Z21.88-2002CSA 2.33-M02, “VENTED GAS FIREPLACE HEATER”. Installation must conform with local building codes, or, in the absence of local building codes, with the national fuel gas code, ANSI Z223.1 NFPA 54, Current Edition, or the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280. -
Page 4: Minimum Clearances
WARNING: DO NOT REPLACE THE BURNER ASSEMBLY WITH ANY OTHER SIZED BURNER. REPLACEMENT WITH AN UNAUTHORIZED BURNER CAN RESULT IN TEMPERATURES EXCEEDING THE LIMITS FOR THIS FIREPLACE, AND VOID YOUR WARRANTY. IMPORTANT: NON-COMBUSTIBLE FACING MATERIAL MAY BE APPLIED OVER THE FACE - DO NOT PLACE COMBUSTIBLE MATERIAL OVER THE FACE OF THE FIREPLACE. -
Page 5: Minimum Venting
*MAXIMUM HORIZONTAL RUN: 6 FT. (Horizontal runs must maintain 1/4” rise per ft.) TOTAL HORIZONTAL & VERTICAL RUN MUST NOT EXCEED 32 FT. KOZY HEAT #700 SERIES FLEXIBLE DIRECT VENT CHIMNEY SYSTEM: Refer to Figure 2D, page #6. MINIMUM VERTICAL RISE*: 18" (TO TOP OF INTAKE PIPE) MINIMUM HORIZONTAL RUN: 6 IN. - Page 6 For each additional elbow used after the first elbow, you must subtract 5 ft. from the maximum horizontal run allowed. A maximum of 2 elbows are allowed. For example: A vertical rise of 18” directly off the top of the fireplace with a 90 elbow would be allowed to run 6’...
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Page 7: Horizontal Venting
Minimum Horizontal Venting Configurations Figure 2A Figure 2B Figure 2C Figure 2D Page 6... -
Page 8: Vertical Venting
VERTICAL VENTING REQUIREMENTS NOTE: MINIMUM VERTICAL RISE FROM TOP OF FIREPLACE BEFORE FIRST ELBOW: 18 IN. MAXIMUM VERTICAL RISE FROM TOP OF FIREPLACE: 32 FT. IMPORTANT: A RESTRICTOR IS REQUIRED FOR VERTICAL VENT RUNS OF 14' TO 32' FEET. ELBOWS: 2 (Dura-Vent & Ameri-Vent chimney) MINIMUM CLEARANCE TO COMBUSTIBLES: 1"... -
Page 9: Position The Unit
(A) POSITION THE FIREPLACE. Maintain proper clearances of vent system on 1. Determine the exact position of your the exterior when horizontally terminating as fireplace. If possible, place the fireplace in outlined on page #5. such a manner that the piping will be placed between two studs so additional framing is CAUTION: COLD AIR TRANSFER AREA. -
Page 10: Rough-In Chimney Vent Dimensions
3. #700 SERIES VENT SYSTEMS: Cut a 9 1/2" x 9 1/2" hole for the firestop at the location determined . The top of this hole must be a minimum of 49 ½" (A) above the height of the floor or hearth. The flexible termination kit includes an interior firestop assembly shown in Figure 5, which is installed on the inside wall (over wall materials), around the flexible... -
Page 11: Remove The Glass Assembly
REMOVE THE GLASS ASSEMBLY. See Figure 7. 1. Locate the spring-loaded handles securing the glass assembly (under the firebox). 2. Pull the handles out, then down to release the glass assembly. 3. Pull the bottom of the glass assembly out and lift up off the tabs (at the top). - Page 12 (E) INSTALLATION OF THE #700 SERIES HORIZONTAL DIRECT VENT TERMINATION KIT(S) IMPORTANT: #700 Series vent kits must be supported every 3 ft. to maintain proper rise. 7a. OPTIONAL: Place insulation between the 7" pipe NOTE THE FLEX PIPE IS PERMANENTLY ATTACHED and the wall studs.
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Page 13: Fan Installation
(F) FAN INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER. IMPORTANT: THE FAN IS EASIEST TO INSTALL BEFORE THE MILLIVOLT BOARD IS CONNECTED TO THE GAS LINE. IMPORTANT: IF THE LOWER GRILL HAS BEEN INSTALLED, IT MUST BE BE REMOVED TO PROPERLY INSTALL THIS FAN. - Page 14 INSTALLATION INSTRUCTIONS. REFER TO FIGURE 9 BELOW. Remove the lower grill, if installed. OPTIONAL: For easier installation, the fans may be separated by unplugging the three-prong plug from the receptacle in the right fan assembly. Slide the left fan (A) (without receptacle) through the lower grill opening (right side of the valve) and place over the (2) left mounting studs (B) located towards the back of the fireplace.
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Page 15: Gas Line Specifications
(G) RUN THE GAS LINE. CAUTION: Installation of the gas line must only be done by a qualified person in accordance with local building codes. GAS CONVERSIONS If a gas conversion is necessary, one of the following conversions kits must be used: Natural Gas ConversIon Kit #OCK-H32N- used to convert an LP millivolt board to natural gas. -
Page 16: Secure The Millivolt Board
1. Run the gas line. An accessible shut off valve must be installed up stream from the regulator. NOTE: Do not run the incoming gas line in a manner that would obstruct the operation of the fan. 2 . This fireplace is designed to accept either a 3/8" or 1/2" gas line approved for gas appliances. Consult local building codes to properly size the gas supply line leading to a 3/8"... -
Page 17: Log Installation
(I) LOG INSTALLATION This log set includes: (1) JA-Log (1) N-Log (1) HB-Log (1) LA1-Log (1) BL-Log (1) AP-Log (1) C-Log (1) JC-Log (1) Platinum embers pkg. (1) Rock wool embers pkg. NOTE: THE ‘JA’ LOG IS NOTCHED AND SHOULD BE POSITIONED ONTO THE BURNER COVER PLACING THE NOTCHED OUT SECTIONS IN THE LOG TO THE BRACKETS IN THE CENTER OF THE BURNER COVER. -
Page 18: Wall Switch - Thermostat - Remote Control Installation
(J) THERMOSTAT - WALL SWITCH - REMOTE INSTALLATION CAUTION: DO NOT CONNECT HIGH VOLTAGE (115V) WIRE TO THE GAS VALVE! NOTE: INSTALLATION OF A THERMOSTAT OR WALL SWITCH SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER. If desired, a thermostat (wireless style available), wall switch, or remote control assembly may be used to turn the fireplace ‘OFF’... -
Page 19: Complete The Installation
COMPLETE THE INSTALLATION 1. Complete the fireplace walls, and the fireplace facing. CAUTION: T MUST HE SURROUNDING WOOD CHASE OF THE OUTSIDE WALL BE INSULATED TO PREVENT COLD AIR FROM ENTERING THE ROOM 2. Seasonal Heat Dump: This fireplace has been designed with an adjustable heat dump outlet located inside the fireplace (at the top). - Page 20 GRILL INSTALLATION: The following instructions apply to the ‘louvered-style’ upper & lower grill. If decorative grills are desired, follow the instructions included with the decorative grill set. 5. Upper Grill - Install: A) Line the rods of the grill up with the upper holes. B) Place the rods in the holes and push up until the bottoms of the rods clear the glass frame.
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Page 21: Lighting & Shutdown
(L) LIGHTING AND SHUTDOWN / PRESSURE TESTING NOTE: Prior to lighting, check all fittings for leakage. This is accomplished by applying soapy water on all connections made. If there is any leakage, bubbles will appear at the point of connection. If bubbles occur, tighten the fittings until the bubbles no longer appear. - Page 22 Push in the control knob all the way and hold in. Press the square piezo igniter button (B). The pilot will generally light with two or three pushes on the igniter. Hold the knob in for about one (1) minute after the pilot is lit.
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Page 23: Manifold & Incoming Pressure Check Procedures
PRESSURE TEST - MANIFOLD & INLET PRESSURE IMPORTANT NOTICE: A pressure check tap for both the manifold (outgoing) and inlet (incoming) pressure has been incorporated into the valve by Honeywell. The right pressure tap is the manifold pressure and the left pressure tap measures the incoming pressure. -
Page 24: Cleaning & Maintenance Requirements
MAINTENANCE REQUIREMENTS The appliance should be inspected at least once a year MILLIVOLT BOARD SYSTEM by a professional service person. Annual cleaning of the burner is required. The burner NOTE: INSTALLATION AND REPAIR SHOULD BE DONE tube / cover may be removed for easier access. ONLY BY A QUALIFIED SERVICE PERSON. -
Page 25: Millivolt Board Removal / Installation
(N) MILLIVOLT BOARD REMOVAL / INSTALLATION NOTE: The fireplace is equipped with the millivolt board & burner/cover assembly already in position. The millivolt board and burner cover assembly must be secured in place using the nuts supplied with the fireplace. Follow instructions ‘INSTALLING THE BOARD’ on page #25 to properly secure the board and burner/cover assembly in place. - Page 26 INSTALLING THE BOARD. NOTE: The millivolt board is fitted with a gasket to seal the millivolt board. Make certain this gasket is properly placed around the opening before installing the millivolt board. If the gasket is damaged a replacement one must be used. 1.
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Page 27: Trouble Shooting
(O) TROUBLE SHOOTING GUIDE NOTE: The millivolt board includes the following items: Valve, pilot assembly, piezo, electrode, pilot shield, on/off rocker switch, burner, & burner orifices. If any of these items are defective, contact your dealer for the appropriate repair / replacement procedures to follow. - Page 28 PROBLEM CAUSE SOLUTION Burner won't light. Pilot not lit. Relight pilot. Regulator valve not turned “ON”. Turn valve to "ON". Rocker switch not turned “ON”. Press bottom of switch. Rocker switch wires not connected. Check wiring diagram below to ensure that all wires are secure.
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Page 29: Replacement Parts Lists
REPLACEMENT PARTS Replacement parts are available through your local dealer. Contact them for availability and pricing. MILIIVOLT BOARD AND PARTS SP-800 Millivolt Board - Natural Gas 700-203 Manual Shut off Valve SP-801 Millivolt Board - LP Gas 700-213B 18" Flexible Gas Line - Black 700-023 On/Off Rocker Switch 700-224... - Page 30 Page 31...
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Page 31: Warranty Policy
LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass of this Kozy Heat fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product.
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