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HUSSONG MANUFACTURING CO., INC.
CHASKA 3 4 G LA S S
Model #CSK-34-G
Direct Vent Gas Fireplace Insert
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc. • CSK-34-G
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
Report No: 18-454 • Rev. 7, December 2018
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
in
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Summary of Contents for kozy heat CHASKA 34 GLASS
- Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. CHASKA 3 4 G LA S S Model #CSK-34-G Direct Vent Gas Fireplace Insert English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
- Page 3 We pride ourselves in being dedicated not only to functionality and reliability, but also customer safety. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace.
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Page 5: Table Of Contents
7.1 Gas Conversion (sold separately) ............19 15.0 REPLACEMENT PARTS LIST..........40 7.2 Gas Line Installation ................... 19 LIMITED LIFETIME WARRANTY ............ 41 8.0 FACING AND FINISHING ............20 #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS... -
Page 7: Introduction
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7... -
Page 8: Specifications
When the appliance is installed at elevations above 4,500 ft (1,372 m), the certified high altitude rating shall be reduced at the rate of 4% for each additional 1,000 ft (305 m). 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018... -
Page 9: Appliance Dimensions
⁄ ” ⁄ 2” 23” ” (513mm) (51mm) (585mm) (442mm) GAS LINE HOLE ACCESS ELECTRICAL ACCESS ⁄ ⁄ ” ” (142mm) (848mm) Figure 2.1, Appliance Dimensions #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9... -
Page 10: Part Assembly Overview
Figure 2.2, Proper Positioning of Appliance Table 2.1, Field-Assembled Parts Fireplace insert Burner tube Glass frame assembly Control board and light kit Media dam Co-linear vent adapter Media tray Fan kit 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018... -
Page 11: Safety Barrier Dimensions
24” (609mm) (609mm) (609mm) CK34-PSF CK34-RSF CK34A-MSF ⁄ ⁄ ” ” ⁄ ” (899mm) (899mm) (879mm) ⁄ 24” ” 24” (609mm) (609mm) (577mm) CK34A-SF CK34A-PSF CK34A-FPDSF2 #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 11... -
Page 12: Existing Fireplace Requirements
If the metal floor is removed, the insert must be placed directly on metal base of metal fireplace. This is the total length of the co-linear flexible aluminum pipe required for your installation. If using Kozy Heat #816, cut to • Mechanically attach ‘THIS UNIT HAS BEEN MODIFIED’ label at length. -
Page 13: Termination Location
Approved vent caps require 12 in (305mm) clearance to intersecting walls, overhangs or eaves as verified by test. APPROVED VENT CAP MINIMUM 12” (305mm) CLEARANCE Figure 4.1, Vent Cap Clearance #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATION... -
Page 14: Installation Preparation
Authority Having Jurisdiction. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018 INSTALLATION PREPARATION... -
Page 15: Installation
Complete vent system installation by following the instructions COMBUSTION AIR EXHAUST COLLAR (RIGHT) outlined in Sections 6.3 through 6.6. INTAKE COLLAR (LEFT) VENT ADAPTER (TOP VIEW) Figure 6.1, #816-CAP #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION... -
Page 16: Remove Vent Adapter
OPTIONAL Kozy Heat #816-CAP: Secure termination cap to existing chimney with 2 in (50 mm) self-tapping screws and anchor straps (not provided) through the pilot holes, located on the sides of the termination cap. -
Page 17: Connect Vent Pipe To Vent Adapter
Figure 6.5, Aligned Insert SECURE WITH (2) SCREWS PULL ROD SHEET METAL SCREWS (3 TOTAL) SEALANT SEALANT Figure 6.6, Seated Vent Adapter Figure 6.4, Vent Pipe Connection to Vent Adapter #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION... -
Page 18: Outdoor Covered Fireplace Installation
EXAMPLE: If roo ine (B) is 10 ft above the base of replace, the overhang (A) must be 5 ft or greater. The width of the overhang to EACH side of the replace (C) must be 5 ft or greater. Figure 6.7, Outdoor Covered Fireplace Installation Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018 INSTALLATION... -
Page 19: Gas Line Connection
Table 7.1, Inlet Gas Supply Pressures Fuel Minimum Pressure Maximum Pressure Natural Gas 5” WC (1.25 kPa) 10.5” WC (2.62 kPa) Propane 11” WC (2.74 kPa) 13” WC (3.24 kPa) #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS LINE CONNECTION... -
Page 20: Facing And Finishing
MATERIAL AS HEARTH IS CONSTRUCTED IN FRONT OF THE PROTECTION UNIT, THE APPLIANCE MUST BE (7” D x 33-1/2” L x 1/2” H) RAISED 1” (25mm) Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018 FACING AND FINISHING... -
Page 21: Ck34 Low Mantel Kit
UNDER THE MOUNTING TABS AS SHOWN REPLACE (2) SCREWS THROUGH THE HOLES IN THE MOUNTING TAB AND HEAT DEFLECTOR GASKET MUST BE IN CONTACT WITH SHROUD #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING... - Page 22 THESE LOWER MANTEL CLEARANCES ARE ALLOWED CEILING 9” (229mm) 55” 6” (152mm) (1.40m) 11” 14” (279mm) (356mm) CK34-PSF OR CK34-RSF WITH LOW MANTEL KIT INSTALLED Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018 FACING AND FINISHING...
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Page 23: Shroud Installation
Reinstall all components previously removed. UPPER LOUVER LOWER LOUVER Figure 8.1, Upper Louver and Lower Louver Removal MOUNTING NUTS (2 EACH SIDE) Figure 8.2, Mounting Nuts Location #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING... -
Page 24: Gas Fireplace Insert Setup
Figure 9.2, Burner Cover Screws SPRING-LOADED LATCHES Figure 9.1, Glass Frame Assembly Installation and Removal Figure 9.3, Light Bar Screws (burner removed for clarity purposes only) Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018 GAS FIREPLACE INSERT SETUP... -
Page 25: Glass Media
• Follow instructions above for your specific glass media reinstallation. Do not block the pilot assembly with glass media. #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS FIREPLACE INSERT SETUP... -
Page 26: Control Board Removal And Installation
Figure 9.5, Control Board Removal and Installation Reinstall the glass assembly and safety barrier. 10. Verify proper log placement, operation of fireplace, and any electrical components. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018 GAS FIREPLACE INSERT SETUP... -
Page 27: Electrical Information
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with Figure 10.1, Wiring Schematic #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION... -
Page 28: Operating Instructions
This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. 28 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018... -
Page 29: Setup Proflame
Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 29... -
Page 30: Ifc Module Ignition Sequence
Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow Section 11.2 Initialize the Control System. 30 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018... -
Page 31: Remote Control Operation
LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 31... - Page 32 ‘ON’ or ‘OFF’ . Verify all (3) AAA batteries are installed in the remote control. Remove (1) AAA battery. 32 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018...
- Page 33 A single ‘beep’ will confirm reception of the command. 11.8.9.1 Deactivate Light Kit Modulation Verify all (3) AAA batteries are installed in the remote control battery bay. Remove (1) AAA battery. #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 33...
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Page 34: Adjustment
(A) to verify the tap is completely sealed. Manometer should read no pressure. (A) INLET PRESSURE (B) MANIFOLD PRESSURE TAP Figure 12.1, Pressure Check Taps 34 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018... -
Page 35: Burner Flame Adjustments
Loosen screws on venturi and adjust as necessary. Re-tighten screw. Reinstall all components previously removed. SHORT, BLUE FLAMES LIFTING (GHOSTING) FLAMES Figure 12.2, Burner Venturi Figure 12.3, Proper Flame Appearance #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 35... -
Page 36: Troubleshooting
Verify the pilot flame is properly directed to ignite burner. See pilot flame troubleshooting above. Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018 TROUBLESHOOTING... - Page 37 No communication between Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING...
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Page 38: Maintenance
Qualified Service Person Performed by: Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018 MAINTENANCE... -
Page 39: Burner And Pilot System
Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than (30) seconds. BURNER ORIFICE BURNER PORTS Figure 14.1, Burner System #CSK-34-G R.7 December 2018 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE... -
Page 40: Replacement Parts List
34” x 44” arched shroud (1 piece) CK34-A3444 Custom shroud CK34-CUS Custom arched shroud CK34-ACUS #CSK-34-G Hussong Manufacturing Co., Inc. P.O. Box 577 204 Industrial Park Drive Lakefield, MN 56150-0577 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-G R.7 December 2018 REPLACEMENT PARTS LIST... -
Page 41: Limited Lifetime Warranty
• All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.
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