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HUSSONG MANUFACTURING CO., INC.
A L P H A
Model #ALP-36S
Direct Vent Gas Fireplace
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc.
ALP-36S Report No: 19-556
3 6 S
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
Rev. 7, January 2020
Starting Serial Number: 20 052321 17
in
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Summary of Contents for kozy heat ALPHA 36S
- Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. A L P H A 3 6 S Model #ALP-36S Direct Vent Gas Fireplace English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
- Page 3 Please retain this owner’s manual for future reference. CON GRAT ULAT I ON S! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work.
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Page 5: Table Of Contents
14.0 REPLACEMENT PARTS LIST..........52 7.3 Use of Elbows ....................27 7.4 Vent Restriction ..................27 LIMITED LIFETIME WARRANTY ............ 53 7.5 Rigid Vent Installation ................28 #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5... -
Page 7: Introduction
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7... -
Page 8: Specifications
Verify the household breaker is shut off prior to working on any electrical lines. • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 9: Appliance Dimensions
(shown with rectangle nishing frame) (see KPV manual for more information) FRONT VIEW R30” (R761mm) ¾ ” (806mm) ¼ ” (972mm) (shown with arched nishing frame) Figure 2.1, ALP-36S Dimensions #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9... -
Page 10: Safety Barrier Dimensions
” ” (801mm) (809mm) ¾ ¾ ” ” (957mm) (957mm) AL36A-DSFS AL36R-DSFS ⁄ ⁄ ” ” (801mm) (809mm) ¾ ¾ ” ” (957mm) (957mm) AL36A-MSFS AL36R-MSFS 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 11: Framing
Remove and form the back stand-off brackets. Reattach using (4) screws previously removed and (4) screws provided in the components packet. BACK STAND-OFFS INSTALLED Figure 3.1, Stand-off Assembly and Installation #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 11... -
Page 12: Nailing Flange Assembly And Installation
INSTALLED FLANGE NAILING FLANGE FRAMING STUD TOP VIEW NAILING FLANGES AS SHIPPED FRAMING STUD STAND-OFF FLANGE 1 ⁄ ” (29mm) CLEARANCE Figure 3.2, Nailing Flange Installation 12 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 13: Clearances To Combustibles
(99mm) ” ” (692mm) (692mm) ” ” (1238mm) (1238mm) TYPICAL CORNER INSTALLATION 11/16 ” ” ” (1313mm) (676mm) (1857mm) ” (2626mm) Figure 3.3, Clearance to Combustibles #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 13... -
Page 14: Rough Framing
If you desire wall surface to be ush with replace face, subtract 1/2” (standard drywall depth) from this dimension. If using another material, adjust accordingly. Figure 3.4, Framing Dimensions 14 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 15: Vent Termination Rough Framing
Attic insulation shields may be insulated using unfaced insulation products listed as non-combustible per ASTM E 136. Kozy Heat’s #800-WPT series, or wall thimble products that comply with the required 3” (76mm) top clearance to combustibles, must 3.6.2 Horizontal Terminations be installed for all horizontal vent runs that pass through interior or IMPORTANT: Horizontal vent sections require 1/4”... -
Page 16: Outdoor Covered Fireplace Installation
The width of the overhang to EACH side of the replace (C) must be 5 ft or greater. Figure 3.6, Outdoor Covered Fireplace Install 16 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... - Page 17 Minimum weatherproof overhang in front and sides OUTSIDE INSIDE Free standing structure (weatherproof enclosure) Figure 3.7, Outdoor Covered Installation 2 #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FRAMING 17...
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Page 18: Heat Transfer Kit(S) Cover Plate(S)
It can be up to two of the same heat transfer kit or a combination of interior and exterior kits. Figure 3.8, Cover Plate Removal 18 FRAMING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 19: Facing And Finishing
Figure 4.3 on page 22. • Material may be attached to the bottom front cover panel using a silicone sealant that has a 300°F (149°C) continuous exposure rating. #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19... - Page 20 FINISH MATERIAL. FINISHING MATERIAL THICKNESS WILL SUBTRACT FROM MANTEL MEASUREMENTS 55” 53” (1397mm) 51” (1346mm) (1295mm) 49” (1245mm) 47” (1194mm) COMBUSTIBLE FLOORING Figure 4.1, Combustible Mantel Clearances 20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020...
- Page 21 NON COMBUSTIBLE MATERIAL ONLY NON COMBUSTIBLE ALLOWED NO SCREWS ALLOWED MATERIAL ONLY Figure 4.2, Finished Opening Clearances and Material Dimensions for Arched Finishing Frame #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 21...
- Page 22 NON COMBUSTIBLE MATERIAL ONLY NON COMBUSTIBLE ALLOWED NO SCREWS ALLOWED MATERIAL ONLY Figure 4.3, Finished Opening Clearances and Material Dimensions for Rectangle Finishing Frame 22 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020...
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Page 23: Safety Barrier Installations
(4) Top magnets for rectangle nishing frame (4) Top magnets for arched nishing frame (4) magnets located on the hearth plate Figure 4.4, Magnet Locations #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 23... -
Page 24: Gas Line Connection
5” WC (1.25 kPa) 10.5” WC (2.62 kPa) 7” WC (1.74 kPa ) recommended Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) recommended 24 GAS LINE CONNECTION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 25: Termination Locations
Over 12/12 to 14/12 1.52 Over 14/12 to 16/12 1.83 Over 16/12 to 18/12 2.13 Over 18/12 to 20/12 2.27 Over 20/12 to 21/12 2.44 #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATIONS 25... -
Page 26: Minimum Termination Clearances
VINYL SOFFIT, VINYL CEILING, AND VINYL OVERHANG DISCLAIMER: Clearances to heat resistant material (i.e. wood, metal). This does not include vinyl. Hussong Manufacturing Co., Inc. will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings, or vinyl ventilated/unventi- lated soffits. 26 TERMINATION LOCATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 27: Venting
To achieve desirable flame appearance, the vent exhaust may be restricted by This appliance is approved for use for Kozy Heat Power Venting #KPV the restrictor plate (included in components packet). (sold separately). -
Page 28: Rigid Vent Installation
(E) Termination Cap (C) 90° Elbow (not applicable) (i) Minimum / Maximum Vertical Terminations: 4’ (1219mm) minimum vertical length / 50’ (15.24m) maximum vertical length + termination cap 28 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... - Page 29 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum horizontal run = 50’ (15.2m) of total length • Maximum of (5) 90° elbows. Figure 7.2, Natural Gas Combination Venting #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 29...
- Page 30 25’ (7.6m) maximum vertical rise + 25’ (7.6m) maximum horizontal run = 50’ (15.2m) of total length • Maximum of (5) 90° elbows. Figure 7.3, Propane Combination Venting 30 VENTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020...
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Page 31: 800-1 Series Direct Vent Termination Kit(S)
8” flex pipe collar 8” pipe on fireplace or extension kit Wall pass-through Vinyl Siding Protector (not shown) STAND-OFF HEAT SHIELDS STAND-OFF BRACKETS Figure 7.4, #800-1 Assembly and Installation #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 31... - Page 32 IMPORTANT: The heat shield within the wall thimble must overlap a minimum of 1-1/2” (38mm). An extension will be needed if going If installing Kozy Heat #800 Series Flexible Vent System with either through a thicker wall than 6-1/2” (165mm). Refer to BDM vent #800-WPT or #800-WPT2, remove inner ring on each wall thimble manufacturer if wall extension is necessary.
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Page 33: Horizontal Vent Heat Shield Installation
Bend the heat shield at perforation to a 90° angle. Slide the (2) slots on horizontal vent heat shield under previously loosened screws. Re-tighten screws to install. ATTACHMENT SCREWS Figure 7.8, Installed Horizontal Heat Shield #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces VENTING 33... -
Page 34: Fireplace Setup
BOTTOM Figure 8.2, Glass Assembly Nut Location COMPONENT ACCESS DOOR (1 SHOWN) HEARTH PLATE Figure 8.1, Hearth Plate and Component Access Doors Installation and Removal 34 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 35: Firebox Liner Kit Installation
Install hearth plate. Attach the exterior enamel panel sections to the component access doors and secure with (2) truss head screws. #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FIREPLACE SETUP 35... -
Page 36: Al36-500 Log Set Installation
Log numbers are located on the bottom of each log. Refer to the onto burner and logs. following instructions and illustrations for proper log placement. Figure 8.6, Base Logs Figure 8.7, Completed Installation 36 FIREPLACE SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 37: Electrical Information
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. Figure 9.1, Wiring Schematics #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ELECTRICAL INFORMATION... -
Page 38: Light Kit
Reinstall light access panel on firebox ceiling using (2) screws previously removed. LIGHT ACCESS PANEL - SECURED BY (2) SCREWS Figure 9.2, Light Kit Access Panel Location Figure 9.3, Bulb Clips 38 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 39: Operating Instructions
This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 39... -
Page 40: Setup Proflame
Once replaced, the IFC module will emit a ‘beep’ as soon as it is powered. Power Switch Remote Sync Button Figure 10.1, Toggle Switch and Remote Learn Button Location 40 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 41: Control System 7 Day Timeout
Press the remote control ON/OFF key to turn the system OFF. After approximately (2) seconds, press the ON/OFF key again. The ignition sequence will start again. #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 41... -
Page 42: Remote Control Operation
LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. 42 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... - Page 43 ‘ON’ or ‘OFF’ . Verify all (3) AAA batteries are installed in the remote control. Remove (1) AAA battery. #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 43...
- Page 44 A single ‘beep’ will confirm reception of the command. 10.9.9.1 Deactivate Light Kit Modulation Verify all (3) AAA batteries are installed in the remote control battery bay. Remove (1) AAA battery. 44 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020...
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Page 45: Adjustment
Low - High Low - High Manifold Pressure 1.1” - 3.8” WC 2.9” - 11” WC Tap (B) (.27 - .95 kPa) (.72 - 2.74 kPa) #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 45... -
Page 46: Burner Flame Adjustments
Venturi settings(s) closed too far. Open venturi(s) slightly OR gas pressure too high - check manometer settings Figure 11.2, Burner Venturi Figure 11.3, Flame Appearance and Characteristics 46 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... - Page 47 Insert restrictor plate into the 5” (127mm) exhaust pipe with the tabs pointing towards you. Figure 11.4, Vent Access and Restrictor Plate Reinstall all components previously removed. #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 47...
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Page 48: Troubleshooting
Verify the pilot flame is properly directed to ignite burner. See pilot flame troubleshooting above. Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. 48 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... - Page 49 Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 49...
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Page 50: Maintenance
Qualified Service Person Performed by: Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. 50 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 51: Burner And Pilot System
It must de-energize the safety shutoff in no more than (30) seconds. Figure 13.2, Pilot and Burner Correct Flame Appearance Burner ori ce Figure 13.1, Burner System #ALP-36S R.7 January 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 51... -
Page 52: Replacement Parts List
700-203 MISCELLANEOUS Hussong Manufacturing Co., Inc. Component Access Doors AL36-CADS P.O. Box 577 Hearth Plate AL36-HP 204 Industrial Park Drive Lakefield, MN 56150-0577 ALP-36S 52 REPLACEMENT PARTS LIST Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #ALP-36 R.7 January 2020... -
Page 53: Limited Lifetime Warranty
• All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.
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