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HUSSONG MANUFACTURING CO., INC.
CHASKA 3 4 L OG
Model #CSK-34-L
Direct Vent Gas Fireplace Insert
English and French installation manuals are available through your
local dealer. Visit our website www.kozyheat.com.
Les manuels d'installation en français et en anglais sont disponibles
chez votre détaillant local. Visitez www.kozyheat.com .
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
Hussong Mfg. Co., Inc. • CSK-34-L
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION AND
OPERATION MANUAL
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
Report No: 18-454 • Rev. 9, October 2019
may
be
installed
permanently
located,
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
in
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Related Manuals for kozy heat CHASKA 34 LOG
Summary of Contents for kozy heat CHASKA 34 LOG
- Page 1 INSTALLATION AND OPERATION MANUAL HUSSONG MANUFACTURING CO., INC. CHASKA 3 4 L OG Model #CSK-34-L Direct Vent Gas Fireplace Insert English and French installation manuals are available through your local dealer. Visit our website www.kozyheat.com. Les manuels d’installation en français et en anglais sont disponibles chez votre détaillant local.
- Page 3 CON GRAT ULAT I ON S! Hussong Manufacturing welcomes you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, assembled with care by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.
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Page 5: Table Of Contents
7.0 GAS LINE CONNECTION ............21 15.0 REPLACEMENT PARTS LIST..........43 7.1 Gas Conversion (sold separately) ............21 LIMITED LIFETIME WARRANTY ............ 44 7.2 Gas Line Installation ................... 21 #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS... -
Page 7: Introduction
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7... -
Page 8: Specifications
Verify the household breaker is shut off prior to working on any electrical lines. • The AC power supply to this appliance must be hot at all times and shall not have a switch installed in it. 8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... -
Page 9: Appliance Dimensions
⁄ ” ⁄ 2” 23” ” (513mm) (51mm) (585mm) (442mm) GAS LINE HOLE ACCESS ELECTRICAL ACCESS ⁄ ⁄ ” ” (142mm) (848mm) Figure 2.1, Appliance Dimensions #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9... -
Page 10: Part Assembly Overview
Figure 2.2, Proper Positioning of Appliance Table 2.1, Field-Assembled Parts Fireplace insert Co-linear vent adapter Glass frame assembly Refractory panels Burner and Burner Cover Fan Kit Control board assembly 10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... -
Page 11: Safety Barrier Dimensions
24” (609mm) (609mm) (609mm) CK34-PSF CK34-RSF CK34A-MSF ⁄ ⁄ ” ” ⁄ ” (899mm) (899mm) (879mm) ⁄ 24” 24” ” (609mm) (609mm) (577mm) CK34A-SF CK34A-PSF CK34A-FPDSF2 #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 11... -
Page 12: Existing Fireplace Requirements
Minimum Requirements measurement. This is the total length of the co-linear flexible aluminum pipe Height ................23-1/2” (597mm) required for your installation. If using Kozy Heat #816, cut to Front Width ..............33-1/2” (851mm) length. Depth ................16-3/8” (419mm) Back Width ..............24-1/2” (622mm) MIN: 10 ft (3m) MAX: 50 ft (15.24m) -
Page 13: Termination Location
Clearance between two vertical terminations for US and Canadian installations Over 20/12 to 21/12 2.44 (may be same height) 12” (305mm) Figure 4.2, Clearance between two Vertical Terminations #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TERMINATION LOCATION 13... -
Page 14: Installation Preparation
Authority Having Jurisdiction. 14 INSTALLATION PREPARATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... -
Page 15: Installation
Complete vent system installation by following the instructions outlined in Sections 6.3 through 6.6. VENT ADAPTER (TOP VIEW) Figure 6.1, #816-CAP #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION 15... -
Page 16: Co-Linear To Co-Axial Combined Venting
4” x 6-5/8” CO-AXIAL VENTING CO-LINEAR TO CO-AXIAL VENT ADAPTER MAX HORIZONTAL RUN OF 3” x 3“ FLEX PIPE: 24” (610mm) Figure 6.2, Co-linear to Co-axial Venting 16 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... -
Page 17: Remove Vent Adapter
(provided) around the top of the chimney. Set termination cap into position as instructed by vent system manufacturer’s installation manual. OPTIONAL Kozy Heat #816-CAP: Secure termination cap to existing chimney with 2” (50mm) self-tapping screws and anchor straps (not provided) through the pilot holes, located on the sides of the termination cap. -
Page 18: Place And Secure Appliance
SECURE WITH (2) SCREWS PULL ROD SHEET METAL SCREWS (3 TOTAL) SEALANT SEALANT Figure 6.7, Seated Vent Adapter Figure 6.5, Vent Pipe Connection to Vent Adapter 18 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... -
Page 19: Outdoor Covered Fireplace Installation
The width of the overhang to EACH side of the replace (C) must be 5 ft or greater. Figure 6.8, Outdoor Covered Fireplace Installation #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INSTALLATION 19... - Page 20 Minimum weatherproof overhang in front and sides INSIDE OUTSIDE Free standing structure (weatherproof enclosure) Figure 6.9, Outdoor Covered Installation 2 20 INSTALLATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019...
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Page 21: Gas Line Connection
5” WC (1.25 kPa) 10.5” WC (2.62 kPa) 7” WC (1.74 kPa ) recommended Propane 12” WC (2.99 kPa) 13” WC (3.24 kPa) recommended #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS LINE CONNECTION 21... -
Page 22: Facing And Finishing
• Option 2: If the appliance is raised 1” (25mm) off the floor, combustible flooring may be constructed in front of the unit. 22 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... - Page 23 IS CONSTRUCTED IN FRONT OF THE PROTECTION (7” D x 33-1/2” L x 1/2” H) UNIT, THE APPLIANCE MUST BE RAISED 1” (25mm) Figure 8.2, Mantel and Hearth Requirements #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 23...
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Page 24: Ck34 Low Mantel Kit
REPLACE (2) SCREWS THROUGH THE HOLES IN THE MOUNTING TAB AND HEAT DEFLECTOR GASKET MUST BE IN CONTACT WITH SHROUD Figure 8.3, #CK34-LMK Assembly and Installation 24 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... - Page 25 SHOWN WITH REQUIRED MINIMUM NONCOMBUSTIBLE MATERIAL AS HEARTH PROTECTION (7” D x 33-1/2” L x 1/2” H) Figure 8.4, #CK34-LMK Mantel Clearances with #CK34-PSF or #CK34-RSF Installed #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 25...
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Page 26: Shroud Installation
Reinstall all components previously removed. UPPER LOUVER LOWER LOUVER Figure 8.5, Upper Louver and Lower Louver Removal MOUNTING NUTS (2 EACH SIDE) Figure 8.6, Mounting Nuts Location 26 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... -
Page 27: Gas Fireplace Insert Setup
13. Reinstall logs, glass frame assembly, and safety barrier. Figure 9.2, Installed Halogen Bulbs SPRING-LOADED LATCHES Figure 9.1, Glass Frame Assembly Installation and Removal Figure 9.3, Completed Light Kit Installation #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS FIREPLACE INSERT SETUP 27... -
Page 28: Ck34-500 Log Set Installation
Position the ember panel in front of the burner as shown. Figure 9.4, Logs 1CK & 2CK Figure 9.5, Logs 3CK & 4CK Figure 9.6, Completed Installation 28 GAS FIREPLACE INSERT SETUP Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... -
Page 29: Control Board Removal And Installation
20. Reconnect electrical power. 21. Reinstall the glass assembly and safety barrier. 22. Verify proper log placement, operation of fireplace, and any electrical components. #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces GAS FIREPLACE INSERT SETUP 29... -
Page 30: Electrical Information
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with Figure 10.1, Wiring Schematic 30 ELECTRICAL INFORMATION Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... -
Page 31: Operating Instructions
This fireplace may produce noises of varying degree as it heats and cools due to metal expansion and contraction. This is normal, and does not affect the performance or longevity of the fireplace. #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 31... -
Page 32: Setup Proflame
Turn the main burner OFF by setting the ON/OFF switch in the OFF position. The pilot will remain lit even if burner is turned off, provided CPI mode is turned on. 32 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... -
Page 33: Ifc Module Ignition Sequence
Red LED Indicator will blink (3) times in intervals. • Verify gas is turned on. • Verify sensor is not shorted. • Follow Section 11.2 Initialize the Control System. #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 33... -
Page 34: Remote Control Operation
LCD screen. Simultaneously press the mode key and the up arrow key to activate or deactivate this function. 34 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... - Page 35 ‘ON’ or ‘OFF’ . Verify all (3) AAA batteries are installed in the remote control. Remove (1) AAA battery. #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces OPERATING INSTRUCTIONS 35...
- Page 36 A single ‘beep’ will confirm reception of the command. 11.8.9.1 Deactivate Light Kit Modulation Verify all (3) AAA batteries are installed in the remote control battery bay. Remove (1) AAA battery. 36 OPERATING INSTRUCTIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019...
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Page 37: Adjustment
(A) to verify the tap is completely sealed. Manometer should read no pressure. (A) INLET PRESSURE (B) MANIFOLD PRESSURE TAP Figure 12.1, Pressure Check Taps #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces ADJUSTMENT 37... -
Page 38: Burner Flame Adjustments
Venturi settings(s) closed too far. Open venturi(s) slightly Figure 12.2, Burner Venturi OR gas pressure too high - check manometer settings Figure 12.3, Proper Flame Appearance 38 ADJUSTMENT Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... -
Page 39: Troubleshooting
Verify the pilot flame is properly directed to ignite burner. See pilot flame troubleshooting above. Remote control not working Replace batteries. properly No call for heat Verify remote control is powered ON and thermostat operation is turned OFF. #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TROUBLESHOOTING 39... - Page 40 Reprogram remote control to IFC module. remote control and IFC module A maximum number of failed Reset IFC module. ignitions or flame restorations has been reached 40 TROUBLESHOOTING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019...
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Page 41: Maintenance
Qualified Service Person Performed by: Annually Frequency: Action: • Examination of the vent system is required. • The flow of combustion and ventilation air must not be obstructed. #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces MAINTENANCE 41... -
Page 42: Burner And Pilot System
Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than (30) seconds. BURNER ORIFICE BURNER PORTS Figure 14.1, Burner System 42 MAINTENANCE Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CSK-34-L R.9 October 2019... -
Page 43: Replacement Parts List
#8CK Log Hussong Manufacturing Co., Inc. Back Log Plate CK34-L35 P.O. Box 577 204 Industrial Park Drive Rock Wool Embers 900-REMB Lakefield, MN 56150-0577 #CSK-34-L R.9 October 2019 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces REPLACEMENT PARTS LIST 43... -
Page 44: Limited Lifetime Warranty
• All parts and material except the items listed in the 30 day Kozy Heat gas appliance from the date of purchase to the original warranty and any exclusions or limitations that may apply. purchaser, that it is free of defects in materials and workmanship at *Hussong Mfg.