kozy heat Bayport 36-L Installation And Operation Manual
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kozy heat Bayport 36-L Installation And Operation Manual

kozy heat Bayport 36-L Installation And Operation Manual

Direct vent gas fireplace
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HUSSONG MANUFACTURING CO., INC.
BAYPORT-36 LOG
Model #BAY-36-L
Direct Vent Gas Fireplace
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • BAY-36-L
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
O-T L
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
in
English and French installation manuals are
available through your local dealer. Visit our
website www.kozyheat.com or scan the QR
code for our mobile app.
Report No.: 0216GF045S • Rev. 01, September 2014
Installation and
Operation Manual
Portland
Oregon USA
US
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS

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  • Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. BAYPORT-36 LOG Model #BAY-36-L Direct Vent Gas Fireplace WARNING: O-T L Tested & Portland FIRE OR EXPLOSION HAZARD Listed By Oregon USA Failure to follow safety warnings exactly OMNI-Test Laboratories, Inc. could result in serious injury, death, or property damage.
  • Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ..............5 7.6 Restrictor Assembly and Installation ..........22 7.7 Top Venting ..................23 1.0 INTRODUCTION ..............6 7.8 Vent Heat Shield Assembly Installation ........24 1.1 Appliance Certification ..............6 7.9 Rear Venting ..................25 1.2 Requirements for the Commonwealth of Massachusetts ..6 7.10 #700-1 Series Direct Vent Termination Kit(s) ......27 2.0 SPECIFICATIONS ..............

  • Page 6: Introduction

    1.0 INTRODUCTION 1.1 Appliance Certification sign shall read, in print no less the one-half inch (½) in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. Laboratory: OMNI-Test Laboratories in Portland, Oregon 1.2.4 Inspection Standards: The state or local gas inspector of the side wall horizontally •...

  • Page 7: Specifications

    2.0 SPECIFICATIONS 2.1 Appliance Components Part Number Description B36L-150 Control Board Assembly 700-203 Manual Gas Shut-off Valve B36L-135 Burner Assembly B36-500 Log Package 900-086 4 in Restrictor Plate B36-057T Glass Frame Assembly IPI-128 Fan Kit (1)-133 CFM 700-408 Remote Control B36L-HHS Vent Heat Shield Assembly 2.2 Heating Specifications...

  • Page 8: Appliance Dimensions

    2.3 Appliance Dimensions Table 2.1, Physical Dimensions Back Opening Opening Stand-off Back to Top Floor to Rear Description Height Width Depth Width Width Height Height Vent Center Vent Center Inches 35-3/4 18-7/8 15-13/16 32-5/8 26-13/16 7-7/8 25-7/8 Millimeters 18 ⁄ ” 7 ⁄...

  • Page 9: Safety Barrier Dimensions

    2.4 Safety Barrier Dimensions WARNING: A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with Hussong Mfg.’s barriers for this appliance.

  • Page 10: Framing

    3.0 FRAMING 3.1 Appliance Placement STAND-OFF BRACKETS AS SHIPPED Considerations WARNING: Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. • This appliance must be installed on a level surface capable of supporting the fireplace and venting.

  • Page 11: Wall Enclosure Rough Opening

    3.3 Wall Enclosure Rough Opening • If masonry is to be used (optional), prepare the necessary foundation for the masonry load. When masonry construction WARNING: Provide adequate clearances around air openings is to be used, a lintel must be used over the top of the into the combustion chamber.

  • Page 12: Floor Support And Protection

    3.4 Floor Support and Protection FIRE HAZARD: Do NOT install this appliance directly on carpeting, vinyl, or any other combustible material other than ⁄ ” wood. (403mm) • If this appliance is to be installed directly on carpeting, tile, or other combustible material other than wood flooring, this appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.

  • Page 13: Clearances To Combustibles

    3.6 Clearances to Combustibles TYPICAL HORIZONTAL INSTALLATION TYPICAL HORIZONTAL INSTALLATION TOP VENT REAR VENT 1” 1” (25mm) (25mm) 15 ⁄ ” 15 ⁄ ” (403mm)* (403mm)* 36 ¼” 36 ¼” (920mm) (920mm) *INCLUDES ½” TYPICAL FINISH MATERIAL WITH FLUSH MOUNT *INCLUDES ½”...

  • Page 14: Facing And Finishing

    4.0 FACING AND FINISHING 4.1 Nailing Flange Assembly with the stand-off flanges on the nailing flanges facing away from the fireplace and Installation Secure the nailing flanges to the fireplace with screws NOTE: Depending on facing material, tabs can be adjusted (provided) through the slots in nailing flanges.

  • Page 15: Mantel Requirements

    4.2 Mantel Requirements SINGLE VERTICAL HEADER 14” (356mm) 12” (305mm) 9” (229mm) 17½” (445mm) 15½” (394mm) 13½” (343mm) ½” (13mm) NON-COMBUSTIBLE 45½” MATERIAL ONLY (1156mm) FIREPLACE ENCLOSURE FLOOR FACING AND FINISHING 15...

  • Page 16: Safety Barrier Installations

    4.3 Safety Barrier Installations 4.3.1 Inside Fit - Recessed Installation Model #B36-RSF Locate the slots on the back side of the screen front. Partially thread (4) truss head screws, included with this assembly, into each mounting hole on the fireplace (2 each side).

  • Page 17: Gas Line Connection

    5.0 GAS LINE CONNECTION 5.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This fireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to LP gas.

  • Page 18: Termination Locations

    6.0 TERMINATION LOCATIONS 6.1 Vertical Vent Cap Termination WARNING: This gas appliance must not be connected to a chimney serving any other appliance. LOWEST DISCHARGE OPENING APPROVED CAP MINIMUM *12” (.30 m) APPROVED VENT PIPE ROOF PITCH = x/12 H - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING *If vent is closer than 12 in (.30 m), it must terminate at least 2 ft (.61 m) higher than any portion of a building within 10 ft (3.05...

  • Page 19: Minimum Termination Clearances

    6.2 Minimum Termination Clearances AREA WHERE TERMINAL IS NOT PERMITTED Figure 6.2, Vent Cap Locations Canadian installations US installations Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm) Clearance to window or door that may be opened 12 in (30 cm) 9 in (23 cm) Clearance to permanently closed window (recommended to prevent condensation...

  • Page 20: Venting

    7.0 VENTING 7.1 Rear Vent Conversion Instructions 7.1.2 Remove Back Vent Combustion Air Intake and Exhaust Collars IMPORTANT: This appliance has outlets for both top and rear venting. The unused vent exit must have the cover plates in place, and the cover plates must be removed from the exit REMOVE (5) ATTACHMENT SCREWS SECURING according to the instructions below to be used.
  • Page 21 7.1.3 Install Exhaust and Combustion Air 7.1.4 Install Cover Plates to Fireplace Top Intake Collars to Fireplace Rear WARNING: The cover plates must be installed on the top of the fireplace. DO NOT proceed with the fireplace installation until the vent conversion is completed. INSTALL 4”...

  • Page 22: Venting Requirements

    Horizontal & Vertical Products Pro-Form EXCEPT Snorkel Horizontal & Vertical 94040614 REMOVE CIRCLE TO EXCELDirect Horizontal & Vertical CREATE LESS RESTRICTON Kozy Heat 700 Series Flexible Vent Horizontal Only System #923-F adapter required Metal Fab Direct Vent Chimney Horizontal & Vertical Selkirk Direct Temp Horizontal &...

  • Page 23: Top Venting

    7.7 Top Venting IMPORTANT: The vertical vent heat shield MUST be installed for every type of top venting application. The horizontal vent heat shield must be installed when incorporating minimum TERMINATION horizontal venting. Refer to 7.8 Vent Heat Shield Assembly Installation on page 24,.

  • Page 24: Vent Heat Shield Assembly Installation

    7.8 Vent Heat Shield Assembly Installation IMPORTANT: The vertical vent heat shield MUST be installed for every type of top venting application. The horizontal vent VENT STAND-OFF heat shield must be installed when incorporating minimum horizontal venting. NOTE: There are (6) screw holes located in front of the flue outlet to offset the vent heat shield assembly in front of the vent pipe.

  • Page 25: Rear Venting

    7.9 Rear Venting IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise MAX: for every 12 in (305 mm) of travel. 48 in (1219mm) 7.9.1 Natural Gas Applications MIN: 6 in (152mm) 7.9.1.1 Horizontal Terminations STAND-OFF BRACKETS Table 7.6, NG - Minimum / Maximum Horizontal Venting Minimum Horizontal Length Maximum Horizontal Length 6 in...

  • Page 26: Horizontal Terminations

    7.9.2 LP Gas Applications IMPORTANT: Horizontal vent sections require ¼ in (6 mm) rise for every 12 in (305 mm) of travel. MAX: 7.9.2.1 Horizontal Terminations 12 in (305mm) Table 7.9, LPG - Minimum / Maximum Horizontal Venting MIN: 6 in (152mm) Minimum Horizontal Length Maximum Horizontal Length STAND-OFF...

  • Page 27: 700-1 Series Direct Vent Termination Kit(S)

    (B), securing it in place. exterior. Form the 4” & 7”flexible aluminum pipes on termination kit IMPORTANT: Top vent horizontal terminations using Kozy Heat (#745-1 or #781-1), and if applicable, on each extension kit. #700-1 series Flexible Vent System must install #923-F Kozy Gently pull 4”...

  • Page 28: Fireplace Set Up

    8.0 FIREPLACE SET UP 8.1 Glass Frame Assembly WARNING: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of the glass assembly, should be done by a licensed or qualified service person. 8.1.1 Remove Glass Frame Assembly WARNING: Do not remove the glass assembly when hot.

  • Page 29: B36-500 Log Set Installation

    8.2 #B36-500 Log Set Installation Position the ember panel in front of the burner. Align the holes in the bottom of base logs (B36-1 to B36-4) CAUTION: Do not place logs directly over burner port holes. with the mounting pins on the burner. Push logs down onto Improper log placement may affect flame appearance and pins to seat.

  • Page 30: Control Board Removal And Installation

    8.3 Control Board Removal and Installation WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 31: Electrical Information

    9.0 ELECTRICAL INFORMATION 9.2 Wiring Requirements WARNING: Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect • The IFC System Module requires 120V of electricity and/or this appliance and to replace any part of the control system and batteries to operate.

  • Page 32: B36-Lkt Optional Light Kit

    9.3 #B36-LKT Optional Light Kit ATTENTION: If converting to LP (propane) gas, do so now before installing any media kit. Follow instructions included with the conversion kit (sold separately). CAUTION: Disconnect all electric power from fireplace before performing any of these tasks. NOTE: To avoid damage and prolong the life of halogen bulbs, never touch with bare hands.

  • Page 33: Operating Instructions

    10.0 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. This appliance is equipped with an ignition device which phone.

  • Page 34: Initialize The Control System

    10.1 Initialize the Control System 10.3 IFC Module Ignition Sequence Remove all packaging and combustible material from the • With the system in OFF position, press the remote control firebox before initializing the control system. ON/OFF key. Approximately (4) seconds after this key is depressed, the IFC module will generate sparks to the Set the main ON/OFF switch in the OFF position.

  • Page 35: Remote Control Operation

    PROFLAME 2 TRANSMITTER LCD DISPLAY KEY LOCK TRANSMISSION LOW BATTERY ALARM THERMOSTAT OFF/ON/SMART ROOM BLUE BACK TEMPERATURE LCD DISPLAY CPI MODE SET POINT TEMPERATURE/LEVEL/STATE FLAME ON ON/OFF KEY THERMOSTAT KEY LIGHT ON UP/DOWN ARROWS MODE KEY 10.5 Remote Control Operation 10.5.3 Pilot Ignition Selection (IPI/CPI) This system has the option of a continuous (standing) pilot.

  • Page 36: Smart Thermostat

    10.5.4 Turn ON the Appliance ROOM TEMPERATURE With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to confirm reception of the command. The LCD screen will display all active icons, and the IFC module will start the ignition sequence.

  • Page 37: Fan Speed Control

    10.5.8 Fan Speed Control Fan speed can be adjusted through (6) speeds. To activate this function, Press the mode key to index to the fan control icon. Press the up or down arrow keys to turn on, off, or to adjust fan speed.

  • Page 38: Adjustment

    11.0 ADJUSTMENT 11.1 Pressure Testing 11.1.2 Manifold Pressure Test Light pilot. NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any Loosen manifold (OUT) pressure tap by turning screw pressure testing of the system at test pressures in excess of ½ counter-clockwise.

  • Page 39: Flame Appearance Adjustments

    11.2 Flame Appearance Adjustments IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until 11.2.1 Burner Venturi desired look is achieved. Always burn the fireplace for at least 15 minutes, and always allow the appliance ample time to cool WARNING: To avoid property damage or personal injury, allow before making any further adjustments.
  • Page 40 11.2.3 Restrictor WARNING: To avoid property damage or personal injury, allow REMOVE CIRCLE TO the fireplace ample time to cool before making any adjustments. CREATE LESS RESTRICTON After fireplace installation is complete, a restrictor (included in the fireplace component packet) may be required, removed, or modified.

  • Page 41: Troubleshooting

    12.0 TROUBLESHOOTING ATTENTION: Troubleshooting must be performed by a qualified • Verify all connections between the wire harnesses and the technician. system components are proper and positive. • Verify the communication link is established between the Before proceeding with the steps in the following troubleshooting remote control and the IFC module.
  • Page 42 Issue Cause Solution Pilot and burner No LP gas in tank Check LP (propane) tank. Refill if necessary. extinguish while in operation Incorrect glass frame Refer to 8.1 Glass Frame Assembly, on page 28 assembly installation Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if necessary...

  • Page 43: Maintenance

    13.0 MAINTENANCE 13.2 Fan ATTENTION: Installation and repair shall only be done by a qualified service person. The appliance should be inspected CAUTION: Label all wires prior to disconnection when servicing before use by a qualified service person. This appliance is controls.

  • Page 44: Replacement Parts List

    14.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing. CONTROL BOARD AND PARTS Control Board - NG B36L-150 Valve Step Motor - NG 700-504 Control Board - LPG B36L-151 Valve Step Motor - LPG 700-504-1 S.I.T.

  • Page 45: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original all times, according to the operating instructions furnished. purchaser of this Kozy Heat Fireplace, that it is free of defects in This warranty is limited to defects in material and workmanship. It materials and workmanship at the time of manufacture.

  • Page 47: Lifetime Warranty

    Hussong Manufacturing Co., Inc. to repair and glass panel of this Kozy Heat Fireplace will not be defective in or replace the defective component. The foregoing warranty is material or workmanship under normal use and service for as long exclusive and in lieu of all other expressed warranties.

This manual is also suitable for:

Bayport-36 logBay-36-l

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