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NOVELLA
CAST IRON
24-31-45 RAI
BASE
24-31 RAI PV
BOILERS
INSTALLATION MANUAL

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Summary of Contents for Beretta NOVELLA 24-31-45 RAI

  • Page 1 NOVELLA CAST IRON 24-31-45 RAI BASE 24-31 RAI PV BOILERS INSTALLATION MANUAL...
  • Page 2 Novella boilers conform to the basic requirements of the following directives: • Gas Appliances Directive 2009/142/CE • Boiler Efficiency Directive 92/42/CEE (✫✫) • Electromagnetic Compatibility Directive 2004/108/CE • Low Voltage Directive 2006/95/CE Novella boilers are therefore CE marked. 0694 The following symbols are used in this manual: CAUTION! = Indicates actions that require caution and adequate preparation STOP! = Identifies actions that you MUST NOT do...
  • Page 3: Table Of Contents

    CONTENTS 1 SAFETY INFORMATION AND PRECAUTIONS ........4 2 DESCRIPTION OF THE APPLIANCE ............5 Description of the appliance .......................5 Optional accessories ..........................5 Main parts of the boiler ........................6 Control panel ............................7 Technical specifications ........................7 Identification ............................8 Material supplied ..........................9 Handling ..............................9 Overall dimensions and water fittings ....................10 2.10 Water circuit ............................11...
  • Page 4: Safety Information And Precautions

    SAFETY INFORMATION AND PRECAUTIONS • Switch the boiler OFF at the control This manual and the operation manual panel and at the mains power switch associated with it form integral parts • Close the boiler’s fuel cock, central of the product. Make sure that they are heating circuit shut-off cock and dome- always kept with the boiler even if it is stic hot water circuit shut-off cock...
  • Page 5: Description Of The Appliance

    DESCRIPTION OF THE APPLIANCE Description of the appliance Novella boilers are gas fuelled boilers for The key features of these boilers include: domestic heating. They are equipped with an atmospheric bur- - electronic ignition with ionisation flame detection ner and a cast iron primary heat exchanger. They incorporate an open (type B11BS) com- - adjustable smooth ignition bustion chamber and are fitted with a hood...
  • Page 6: Main Parts Of The Boiler

    Main parts of the boiler Novella 24 - 31 RAI PV boilers Control panel Temperature sensor sockets Boiler body Electronic ignition and flame detection unit CH pump Water circuit drain cock Ignition electrode Flame detection sensor Burner Gas supply solenoid valve Lifting points Expansion vessel Fig.
  • Page 7: Control Panel

    Control panel Main switch Central heating temperature control Water circuit temperature and pressure gauge Safety thermostat (manual reset) Flue gas thermostat (manual reset) Burner lockout LED warning light Power on LED indicator Quick reference guide Burner reset button Fig. 2.3 Technical specifications 24 RAI 24 RAI...
  • Page 8: Identification

    PARAMETER 24 RAI 31 RAI 45 RAI (MJ/m 3 ) Lower Wobbe index (at 15°C-1013 mbar) 45,5 (MJ/m 3 ) (at 15°C-1013 mbar) 80,9 (MJ/m 3 ) (at 15°C-1013 mbar) 70,9 Main burner Number of nozzles Nozzle diameter Ø mm 2,40 2,40 2,40...
  • Page 9: Material Supplied

    Material supplied The boiler is delivered in a wooden cage. Proceed as follows to remove this. - Remove the staples fixing the wooden cage to the pallet. - Lift off the wooden cage. The following items are delivered in a plastic bag inside the boiler: - Operation manual - Installation manual...
  • Page 10: Overall Dimensions And Water Fittings

    Overall dimensions and water fittings Novella 24, 31 RAI PV boilers Fig. 2.8 Novella 24, 31, 45 RAI boilers Fig. 2.9 MODEL DESCRIPTION 24 RAI 24 RAI PV 31 RAI 31 RAI PV 45 RAI...
  • Page 11: Water Circuit

    2.10 Water circuit Novella 24, 31 RAI PV boilers Water circuit drain cock Safety thermostat temperature sensor Water circuit expansion vessel Water circuit safety valve CH flow CH circuit pump CH return CH circuit temperature control sensor Storage cylinder connection Water circuit temperature gauge GAS Gas supply sensor...
  • Page 12 Useful head of pump Novella RAI PV series boilers are pre-fitted The pump is configured in the factory to run at with a pump to which all water and electrical maximum speed, i.e. speed III. Slower pump connections have already been made. Pump speeds may nevertheless be set with low load performance is illustrated by the curves in the loss systems in order to reduce energy con-...
  • Page 13: Wiring Diagram

    2.11 Wiring diagram Fig. 2.15...
  • Page 14: Installation

    INSTALLATION Installation standards Installation in existing systems The boiler must be only be installed by qua- Perform the following checks before installing lified personnel in conformity to the following Novella boilers in existing systems. reference standards: - UNI-CIG 7129 - Check that the flue is large enough and - UNI-CIG 7131 suitable for the characteristics of the boiler.
  • Page 15: Water Connections

    Novella 24, 31 RAI PV Water connections Novella boilers are designed and made for use in central heating systems, but can also be used to generate domestic hot water if connected to a suitable storage cylinder. The specifications of the water fittings are as follows.
  • Page 16 - Unscrew the two fixing screws and remove the protective cover (A) from the casing (fig. 3.3). - The electrical connection terminals are located underneath (fig. 3.3). - Connect up the (optional) room thermostat and/or timer as shown in the electrical wiring diagrams in this manual.
  • Page 17: Gas Connections

    Gas connections daia Novella RAI boilers must be connected to the methane or LPG gas supply in conformi- ty to applicable standards (figs. 3.6 and 3.7). Perform the following checks before making the connection. - Check that the boiler is compatible with the type of gas supply.
  • Page 18 DISABLING THE PRESSURE REGULATOR For the boiler to work with LPG fuel, the pres- sure regulator on the valve group needs to be disabled. To do so, proceed as follows: - Screw the pressure regulator screw (1) all the way in (fig. 3.9). - Unscrew the pressure measurement point screw (A) about 3 turns and connect up the pressure gauge (fig.
  • Page 19: Flue Gas Vent And Air Intake

    Flue gas vent and air intake Flues and stack connections must be made in conformity to all applicable local and national laws and standards. The use of rigid pipes is mandatory. All joints between pipe sections must be her- metically sealed and all parts of the flue must be resistant to high temperatures, condensate and mechanical stress.
  • Page 20: Emptying The Water Circuit

    3.10 Emptying the water circuit - Turn the electricity supply off by switching the boiler’s mains power switch and con- Fig. 3.17 trol panel switch OFF (0) before starting to empty the boiler (fig. 3.17). - Make sure that the water circuit shut-off cocks are closed.
  • Page 21: Start-Up And Functioning

    START-UP AND FUNCTIONING Preliminary checks Remove the front panel of the boiler and per- - Check that the water circuit pressure gauge form the following checks before switching shows a pressure over 1 bar with the system the boiler on or testing any of its functions. cold.
  • Page 22 The boiler will now start up and the burner will remain lit until the set temperature is reached. If any ignition or functioning errors occur, the boiler enters “LOCK-OUT” and the red LED on the control panel comes on to indicate this (fig.
  • Page 23: Final Checks

    Final checks Once the boiler has started up, make sure that it shuts down and re-starts properly when the following actions are taken. Fig. 4.8 - The boiler’s temperature control is turned down (fig. 4.8). - The control panel switch is switched OFF (fig.
  • Page 24: Shut-Down

    SHUT-DOWN If the boiler is not going to be used for an extended period of time, perform the following operations. - Switch the boiler off at the control panel switch and check that the green power indi- cator goes out (fig. 5.1). Fig.
  • Page 25: Maintenance

    MAINTENANCE Do not use flammable substances (e.g. To maintain maximum functionality and effi- ciency, and to comply with applicable legi- petrol, alcohol etc.) to clean the boiler or any slation, have the boiler serviced at regular of its parts. Do not use paint thinners to clean the casing intervals.
  • Page 26: Optional Accessories

    OPTIONAL ACCESSORIES Wall-mounted weekly timer thermostat (fig. 7.1) (part number 1100279). Fig. 7.1 Pump or valve controlled multizone central hea- ting kit with total shut-down function (fig. 7.2) (part number 696439). Fig. 7.2 RO120 storage cylinder (fig. 7.3) (part number 696339). Fig.
  • Page 28 Assistenza Tecnica Numero Unico 199.12.12.12* www.berettaclima.it Beretta is constantly improving its products and therefore reserves the right to modify the characteristics and specifications of the appliance described in this manual at any time and without prior notice. The contents of this manual are not contractually binding on the manufacturer.

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Novella 24-31 rai pv

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