Maintenance Schedule For Engine Components - Rotax 125 MAX evo Installation Instructions And Operation Manual

ROTAX 125 MAX evo, Junior MAX evo, Mini MAX evo, Micro MAX evo
7.

Maintenance schedule for engine components

 Warning: Non-compliance with the specified maintenance schedule could result in engine
damage.
Component
chain sprocket
exhaust system
filter element in the intake silencer
Fuel filter
water pump
Cooling circuit connections
oil level in the gear compartment
drive gears for balance shaft
oil in gear compartment
starter gear
needle bearing or plain bearing of the clutch
drum.
friction lining of the fly weights
damping material in the after-muffler of the
exhaust system
tear-down inspection of engine
Seite/page 88/98
Inspection or Maintenance Interval
Verification before each kart operation
After each kart operation
After every 10 hours of operation
After every 2 hours of operation
After every 50 hours of operation or at least
once a year
Inspection before each kart operation
Check before each kart operation
Every 2 hours of operation
Every 10 hours of operation
After every 50 hours of operation or at least
once a year
After every 10 hours of operation
Every 2 hours of operation
After every 10 hours of operation
After every 10 hours of operation
Inspection of the following components
after every 50 hours of operation: piston,
piston pin and piston bearing cage, conrod
and conrod bearing, main bearings of
crankshaft, drive of balance shaft, sealing
of water pump shaft.
Checking, remedy
Inspection for wear and deformation of
teeth. Renew as required.
Lubricate against corrosion
Clean and apply oil, renew damaged filter
elements.
Inspect for dirt.
Renew.
Inspect for oil or water on the leakage bore
in the crankcase. At leakage, have a tear-
down inspection conducted
authorized distributor.
Verify a tight fit and non-leakage.
Re-tighten or renew if needed
Check oil level, replenish as required.
Inspect for wear, renew as required.
Renew.
Cleaning and greasing of bearing seals.
Cleaning and greasing, renew as required.
Inspect for wear, renew as required.
Renew.
Tear-down inspection must be conducted
by an authorised distributor.
Renew worn parts as required.
Ausgabe/Edition 11/2014
by the