Polaris 2004-2005 Sportsman 6x6 Service Manual page 187

GENERAL INFORMATION
7. Install output shaft assembly.
NOTE: The same shim thickness placed behind ring
gear bearing must also be put behind the cover
button.
8. Install output shaft cover with new o-ring and
torque bolts to 14 ft. lbs. (19 Nm).
Cover Bolts Torque
14 ft. lbs. (19 Nm)
FRONT HOUSING
INSTALLATION
Fill Plug
1. To install housing, reverse removal procedure.
Use new roll pins in drive shafts.
2. Add Polaris Premium Front Housing Lubricant or
GL5 80-90 gear lube to front housing. Check drain
plug for proper torque.
ATV Angle Drive Fluid
(PN 2871653) (12 oz.)
Front Housing Capacity
4.0 fl. oz. (118 ml)
7.19