Front Suspension; Suspension Spring Preload Adjustment - Polaris 2004-2005 Sportsman 6x6 Service Manual

Chain Deflection
3/8"--1/2" (6.77--12.70 mm)
Rear Axle:
3/8"--1/2" (6.77--12.70 mm)
Chain Deflection
Middle Axle:
3/8" - - 1/2 " (6.77- -12.70 mm)
Rear Axle:
3/8" - - 1/2 " (6.77- -12.70 mm)
SUSPENSION SPRING
PRELOAD ADJUSTMENT
Center Spring
Adjustment Ring
1
Operator weight and vehicle loading affect
suspensionspringpreloadrequirements. Adjustas
necessary, using the spanner wrench (2) supplied
in your ATV tool kit to turn the adjustment cam (1).
Middle Axle:
2

FRONT SUSPENSION

G Compress and release front suspension.
Damping should be smooth throughout
the range of travel.
G Check all front suspension components for
wear or damage.
G Inspect front strut cartridges for leakage.
CENTER/REAR SUSPENSION
G Compress and release rear suspension.
Damping should be smooth throughout
the range of travel.
G Check all rear suspension components for
wear or damage.
Inspect shock for leakage.
G
Shock Spanner Wrench
(PN 2870872)
CV SHAFT BOOT
INSPECTION
Inspect the cv shaft boots in the front of the ATV for
damage, tears, wear, or leaking grease. If the rubber
boot exhibits any of these symptoms, replace the
boot. Refer to Chapter 7 for CV boot replacement, or
have you Polaris dealer replace the boot.
Inspect Boots
MAINTENANCE
2.35