Polaris 2004-2005 Sportsman 6x6 Service Manual page 25

MAINTENANCE AND LUBRICATION
Periodic Maintenance Chart
Item
Fuel system
J
E
Fuel filter
J
E
Radiator
"
(if applicable)
Cooling hoses
"
(if applicable)
Engine mounts
"
Exhaust muffler/
pipe
Spark plug
J
E
Ignition Timing
J
E
Wiring
"
Clutches (drive
J
and driven)
Front wheel
J
bearings
Brake fluid
J
Spark arrestor
E Idle speed
Toe adjustment
J
Auxiliary brake
"
J
Headlight aim
" Perform these procedures more often for vehicles
subjected to severe use.
E Emission Control System Service (California)
J Have an authorized Polaris dealer perform these
services.
Maintenance Interval
(whichever comes first)
Hours Calendar
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
200 H 24 M
300 H 36 M
- -
- -
- -
- -
Miles
(Km)
620 Check for leaks at tank cap, lines, fuel valve, fil-
(1000) ter, pump, carburetor; replace lines every two
years
620 Replace yearly
(1000)
620 Inspect; clean external
(1000) surfaces
620 Inspect for leaks
(1000)
620 Inspect
(1000)
620 Inspect
(1000)
620 Inspect; replace as needed
(1000)
620 Inspect
(1000)
620 Inspect for wear, routing,
(1000) security; apply dielectric grease to connectors
subjected to water, mud, etc.
620 Inspect; clean; replace worn parts
(1000)
1000 Inspect; replace as needed
(1600)
1240 Change every two years
(2000)
1860 Clean out
(3000)
Adjust as needed
Inspect periodically; adjust when parts are re-
placed
Inspect daily; adjust as needed
Adjust as needed
MAINTENANCE
Remarks
2.5