Front Caliper Inspection - Polaris 2004-2005 Sportsman 6x6 Service Manual

GENERAL INFORMATION
3. Remove mounting bracket, pin assembly and
dust boot.
Remove
Mounting Bracket
4. Remove piston, dust seal and piston seal.
5. Clean the caliper body, piston, and retaining
bracket with brake cleaner or alcohol.
NOTE: Be sure to clean seal grooves in caliper body.
Clean Components
FRONT CALIPER
INSPECTION
1. Inspect caliper body for nicks, scratches or wear.
Measure bore size and compare to specifications.
Replace if damage is evident or if worn beyond
service limit.
Front Caliper Piston Bore I.D.
Std. 1.25" (31.75mm)
Replace if bore is worn or damaged
2. Inspect piston for nicks, scratches, wear or
damage. Measure diameter and replace if
damaged or worn .
3. Inspect the brake disc and pads as outlined for
brake pad replacement this section. See Pages
9.10--9.11.
9.15