Brake Pad Inspection; Auxiliary Brake Testing - Polaris 2004-2005 Sportsman 6x6 Service Manual

G -- Use Polaris DOT 3 Brake Fluid (PN
2870990).
Sight
Glass
Rear Master Cylinder Reservoir
Max
Min
G -- Check brake system for fluid leaks.
G -- Check brake for excessive travel or
spongy feel.
G -- Check friction pads for wear, damage
or looseness.
G -- Check surface condition of the disc.
G -- Inspect thickness of brake pad friction
material.
Parking Brake
Lock

BRAKE PAD INSPECTION

Pads should be changed when the friction material is
worn to 3/64" (.1 cm), or about the thickness of a dime.
3/64"
(.1cm)
HOSE/FITTING INSPECTION
Check brake system hoses and fittings for cracks,
deterioration, abrasion, and leaks. Tighten any loose
fittings and replace any worn or damaged parts.

AUXILIARY BRAKE TESTING

The auxiliary brake should be checked for proper
function.
Auxiliary Brake
Support the rear wheels off the ground.
While turning the rear wheels by hand, apply the
auxiliary foot brake. This brake should not stop the
wheels from turning until the lever is half way between
its rest position and bottoming on the footrest.
AUXILIARY BRAKE
ADJUSTMENT (HYDRAULIC)
Use the following procedure to inspect the hydraulic
auxiliary (foot) brake system and adjust or bleed if
necessary:
MAINTENANCE
Minimum
Thickness
2.33