Polaris 2004-2005 Sportsman 6x6 Service Manual page 197

GENERAL INFORMATION
REAR DRIVE AXLE SERVICE
Apply Loctitet 242 to
the bolt threads.
A
D
C
B
L
80 ft. lbs.
(110 Nm)
Flat Washer
Cone washer
tapered to
outside
Out
Cone
Washer
REAR AXLE BEND
The rear axle shaft is hardened to approximately 3" to
4" (7.6 to 10 cm) from the outer ends. This allows the
shaft to bend in case of impact or accident. Small
amounts of axle runout can be straightened using V
150 ft. lbs. (207 Nm)
I
E
F
G
F
Hub
E
K
D
C
H
Lubricate hub splines
with light film of grease.
Replace all cotter
pins if removed.
blocks, a hydraulic press, and a dial indicator.
CAUTION: Do not use heat on any part of the axle.
Heat will destroy the temper and cause the shaft to
become brittle.
50 ft. lbs.
(69 Nm)
80 ft. lbs.
(110 Nm)
J
A. Retainer Ring
B. Bearing Spacer
C. O--ring
D. Seal
E. Cone Bearing
F. Cup Bearing
G. Rear Housing
H. 30T Sprocket
I. Jam Nut
J. Chain
K. Rear Hub Sprocket
L. Rear Axle
7.29