Summary of Contents for Baymak Linyitomat Plus
- Page 1 BAYMAK LĐNYĐTOMAT PLUS DOMESTIC SOLID FUEL BOILERS INSTRUCTION AND OPERATING MANUAL 63 9810.0293 - Rev.00 - 08/09/2008...
- Page 2 “Service Center Address Book” which include the information dealing with the authorised service center with this book. The boiler’s initial operating must be done by Baymak authorised service, otherwise the boiler will be out of warranty. BAYMAK MAKĐNE SANAYĐ VE TĐCARET A.Ş.
- Page 3 LĐNYĐTOMAT PLUS 20-40-60-80 63 9810.0293 - Rev.00 - 08/09/2008...
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- Page 6 1.)Boiler water temperature indicator 2.)Temperature adjustment thermostat 3.)Fan starting button 4.)Pump working button 5.)Manuel-0 Automatic Selection button 6.)Flue pipe cleaning door 7.)Coal loading door 8.)Ash cleaning door 9.)Flue gas box pipe 10.)Boiler water outlet pipe 11.)Expansion tank outlet pipe 12.)Boiler water inlet pipe 13.)Expansion tank outlet pipe 14.)Boiler filling and drainage pipe 15.)Fluegas box...
- Page 7 Symbols in the manual Danger! Negligence of this warning creates danger for your body and life Electricshock danger! Negligence of this warning creates danger for your body and life due to electricshock. Attention! Negligence of this warning creates danger for ambient health and device. Warning / Info : You can find special information and advices here.
- Page 8 The accesories in the system must be suitable to technical rules, components in question must be approved by manufacturer relating to Baymak boiler. Connections sealed with bolt paint must not be pulled out by a person who is not expert or member of service! These seals prove that bolts which is necessary for perfect and safe operation has not been changed.
- Page 9 Caution! Safety valve and air release line must be open everytime because of water discharge for safety. Safety valve must be checked occasionally. Safety valve must be installed onto boiler directly and there must not be any other valve or equipment. All used equipment must be in accordance with CE standards.
- Page 10 Settle the boiler onto concrete base. Ambient where is boiler in should not be dusty and moist. B(Wide) Depth Wide Height *The boiler should be placed onto the concrete base. *The size of the concrete base is shown on the Concrete table.
- Page 11 It must have min. 10° towards the chimney and its length never passes the 0,25 x height of the chimney. siphon Linyitomat Plus Boiler- Chimney Connection Example Electricity and fan connection...
- Page 12 Linyitomat Plus Boiler Model LP 20 LP 40 LP 60 LP 80 Flue Gas Pipe Connection Diameter(mm) Ø130 Ø150 Ø180 Ø200 Chimney must be isolated well to increase the combustion quality. You may use maximum two elbows between chimney and flue gas box.
- Page 13 Location of the device must be done in accordance with CE,national standards and local regulations to ambients that air current exists. The open expansion tank must be connected to the boiler. The closed expansion tanks are very dangeorus for solid fuel boilers. If closed expansion tank is used, the boiler will be out of warranty.
- Page 14 There must be absolutely a bypass line on the inlet pipe of the boiler. In case of the power cut, Bypass valve you can secure the safety of the boiler and (It is closed in normal situation, it installation. should be opened in case of power cut.) Circulating pump...
- Page 15 • The fan is mounted on Linyitomat Plus boiler to make combustion easy. The fan and pump are controlled two ways: Automatic and manuel mode. At manual mode, the control of fan is maked by adjusting thermostat on control panel.
- Page 16 of the working. When the temperature reaches 40°C, the pump starts working. When the boiler water temperature decreases and become 40°C, the control panel stops the pump and reaches to 30°C stops the fan. Turbulators • At Linyitomat 80 plus model boilers, when you don’t want to work fan, you can switch the off button on the control panel.
- Page 17 You can easily clean the flue dust in the flue gas box. Demounted flue gas box. The Linyitomat plus boiler doors have slotted hinges and they are easily adjustable to have good sealing by loosening/tighteening the socket head screws. 63 9810.0293 - Rev.00 - 08/09/2008...
- Page 18 Socket head screw Boiler left hinge Flue gas cleaning door Boiler right hinge • According to the replacement of the boiler to a boiler room, you can switch the opening direction of the door with the changing process right and left hinges by loosening socket head screws.
- Page 19 a)The arm is at normal position b)The arm is at ahead position c) The arm is at back position You can discharge the ash from the boiler and load the coal into the fire • room with the ash tray which be put into bottom of the combustion chamber. Coal loading discharging...
- Page 20 1)The fan connection bolts 2)The fan box gasket • The fans which are given with the boilers as below:. MODEL FAN CAPACITY FLOW RATE - M3/H LP 20 LP 40 LP 60 LP 80 For the assembly of the fan and control panel, the cable channel&plate is used. Please pay attention to door opening side when you connect the cables.
- Page 21 • That is important and necessary for operating safely of the boiler • To be sure if the sensors mounted to correct place and fixed properly. 1. Boiler Thermostat Sensor 2. Boiler Thermometer Sensor 3. Boiler Safety Thermostat Sensor Control 4.
- Page 22 LINYITOMAT PLUS BOILER BURNING INSTRUCTION • Burning method changes according to size of coal. Coal quality and the characteristics of the burning, affect to the burning method and efficiency of the boiler • Normal sized coals (Orange size), For first burning, fill some wood and wood part and ignite from lover side.
- Page 23 • Wait when woods and coal is completely turn to charcoals, spread the charcoals in the boiler at list 5 cm from back side. Rack up the coal front side more than back side like a ramp. (Amount of the coal is depending on the calorific value of the coal).
- Page 24 • Boiler flue gas temperature could be change between 180-300ºC Under normal conditions. This value may be a little more at first burning. At the minimum power, it is 130-180ºC according to room temperature. • For Linyitomat PLUS LP 20- 80 In case of boiler...
- Page 25 • Capacities: Model Power The capacities of the pumps used in Linyitomat plus boiler and the required capacity of open expansion vessels are as follows: Capacity MODEL Open Expansion Vessel kcal/h Circulating Pump LĐNYĐTOMAT PLUS 20 20.000 VA 35/130 50 LT LĐNYĐTOMAT PLUS 40...
- Page 26 Capacity kcal/h 20.000 40.000 60.000 80.000 A(Height)(mm) 1095 1295 1343 1500 B(Width)(mm) C(Depth)(mm) 1110 1260 D Chimney Diameter(mm) Ø130 Ø150 Ø180 Ø200 Boiler Inlet(Ø) 1" 1 1/4" 1 1/4" 1 1/2" Boiler Outlet(Ø) 1" 1 1/4" 1 1/4" 1 1/2" Expansion Inlet(Ø) 1"...
- Page 27 MODEL WEIGHT VA 35/130 1 ½” G 2,65KG VA 65/130 1 ½” G 2,65KG A 50/180 XM 2” G A 56/180 XM 2” G 63 9810.0293 - Rev.00 - 08/09/2008...
- Page 28 The boiler can be operated whether automatically within electronic thermostat control or manually with user control. 1.)For automatic control; Switch the manuel-0-Otomatik button to otomatik position. The electronic thermostat control is enabled in this position. It controls the fan and pump according to the water temperature. At the start up, the electronic thermostat control make the fan works.When the water temperature is 40ºC, the pump starts working.
- Page 29 AUTOMATIC Electronic Control Board Manuel-Automatic Control 63 9810.0293 - Rev.00 - 08/09/2008...
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- Page 33 • Necessary air for combustion is given into the boiler with the fan. An adjustable thermostat command to the fan. If the fan is out of order, please make an application to the Baymak authorized service. Circulation pump and boiler should be serviced end of the every winter season •...
- Page 34 • Use some soft cleaning material in order to not cause a damage on the boiler cover surface. • Cleaning process of the warm surface and control panel should be made by only Baymak authorized services. 63 9810.0293 - Rev.00 - 08/09/2008...
- Page 35 Circulation pump doesn’t work. Check the electrical connection. Check the circulation switch. If doesn’t work, please don’t load the fuel and call the Baymak authorized service. The fan doesn’t work. Check the electrical connection Check the circulation switch. If it doesn’t work, don’t load the fuel...
- Page 36 Product Warranty Conditions related to the Consumer Attention Issues Total product warranty was given by Baymak A.Ş. is not include if the faults and damage occur operating the boiler in abnormal conditions. According to this issue please look at following clauses.