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Baxi Bioflo 12 kW Granite User Operating Instructions Manual

Pellet central heating system boiler
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User's Operating Instructions
Bioflo
Pellet Central Heating System Boiler
These instructions should be read in conjunction with the
Supplementary Instructions
Please keep these instructions in a safe place.
If you move house, please hand them over to the next occupier.
© Baxi Heating UK Ltd 2010

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Summary of Contents for Baxi Bioflo 12 kW Granite

  • Page 1 Pellet Central Heating System Boiler These instructions should be read in conjunction with the Supplementary Instructions Please keep these instructions in a safe place. If you move house, please hand them over to the next occupier. © Baxi Heating UK Ltd 2010...
  • Page 2 Baxi Bioflo 12 kW Pearl InfoWIN operating unit © Baxi Heating UK Ltd 2010 All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, or stored in any retrieval system of any nature (including in any database), in each case whether...

  • Page 3: Table Of Contents

    Table of contents: Page Important information for system operators .......4 Safety precautions .
  • Page 4 Table of contents: Page Menu guide ...............20 2.8.1 Operator level .

  • Page 5: Important Information For System Operators

    Important information for system operators Dear Heating System Owners, We would like to congratulate you on your new environmentally friendly boiler system. With the purchase of this high-quality product from WINDHAGER ZENTRALHEIZUNG, you have selected a system that provides more comfort and optimised fuel consumption while utilising an environmentally friendly means of saving resour- ces.

  • Page 6: Start-Up And Maintenance

    Important information for system operators Start-up and maintenance Have Windhager Customer Service or one of our customer service PARTNERS put your new boiler into servi- ce. In this way, all functions of the new unit will be thoroughly checked; you will also benefit from the detailed information provided by the system installer.

  • Page 7: Filling The Pellet Store

    Important information for system operators Filling the pellet store The pellet flue-connected stove must be switched off correctly at least 15 minutes before the store is filled – Fig. 2. Press the ON/OFF button. Never switch off using the emergency OFF switch! Pressing one of the six buttons firstly switches just the lighting and display on.

  • Page 8: Sources Of Danger

    Important information for system operators Sources of danger 1.7.1 Fire protection The entire system must comply with technical fire protection requirements in accordance with the applicable regulations, standards and guidelines. All flammable materials in the close vicinity of the pellet central heating boiler for living areas must be pro- tected against the effects of heat, in particular in the area of the front window.

  • Page 9: Operation

    Operation Functional description, function elements and operating controls The FireWIN pellet central heating boiler for living areas and the Modular Energy System MES or the REG stan- dard control combine to form a perfect unit. The FireWIN automatically fires when the control system signals a heating requirement.

  • Page 10: Firewin Premium

    Operation 2.1.2 FireWIN Premium Version as FireWIN Klassik, but in addition with fully automated pellet feed The pellet feed uses a maintenance-free suction turbine to fill the FireWIN reserve supply container fully auto- matically with pellets from a pellet storage room or storage container. The pellet feed is switched on by the lower fill level switch (proximity switch) in the reserve supply container or at the end of the enable time or the beginning of the start time, and runs for as long as the reserve supply container is full.

  • Page 11: Heat Shield (Accessory Fire 023)

    Operation 1 ..Ash pan 2 ..Ash door 3 ..Ash compactor 4 ..Filling and evacuation cock 5 ..Primary air pin 6 ..Pressure gauge 7 .

  • Page 12: Check Before Initial Start-Up

    Operation Check before initial start-up a) System pressure (heating water pressure): The system must be filled and vented. With the system cold, pressure should be at least 1.0 bar (maximum 1.8 bar) – Fig. 8 If you have any questions, your installer will gladly answer them. Pressure gauge (system pressure) Filling and evacuation cock Fig.

  • Page 13: Infowin

    Operation InfoWIN The InfoWIN is located at the top under the glass cover. Press the locking button at the front and fold the glass cover open, the InfoWIN pops up automatically – Figs. 10, 11. It consists of a large full text display, an ON/OFF button with an LED signal lamp indicating Operation (green) or Malfunction (red), a button for manual opera- tion / flue cleaning function as well as four individual menu buttons.

  • Page 14: Operating Modes

    Operation Operating modes 2.5.1 OFF mode The boiler is switched off when in OFF mode. The display and all buttons, with the exception of the ON/OFF button, do not function. The LED on the InfoWIN is not illuminated – Fig. 13. RESET Fig.

  • Page 15: Pellet Feed

    Operation 2.5.3 Pellet feed Pellet feed – Burnout Pellet feed °C Pellet feed from the storage room into the reserve supply container has been requested. Combustion is stopped. Pellet transport into the burner pot is stop- Burnout ped, the vacuum fan continues to run until all the remaining pellets have been Info Menu Fig.

  • Page 16: Manual Operation

    Operation 2.5.5 Manual operation Note: Manual operation cannot be started in „solid fuel/buffer mode“ . Manual operation must not be started if an installed solid fuel boiler is operating (heated up). Manual operation may be started if there is no solid fuel boiler installed or if this is not operating and only the buffer tank is active.

  • Page 17: Flue Cleaning Function

    Operation 2.5.6 Flue cleaning function This function aids the performance of legally-required emissions testing. Note: The flue cleaning function cannot be started in „solid fuel/buffer mode“ . The flue cleaning function must not be started if an installed solid fuel boiler is operating (heated up). The flue cleaning function may be star- ted if there is no solid fuel boiler installed or if this is not operating and only the buffer tank is active.

  • Page 18: Operating Phases

    Operation Operating phases 2.6.1 Standby Boiler temperature °C During this operating phase, the control system does not transmit requests for heat. The burner is switched off and the boiler temperature setpoint is 0 °C Standby – Fig. 29. Info Menu Fig.

  • Page 19: Information Text

    Operation Information text Boiler temperature °C Pressing the Info button calls up the most important FireWIN infor- mation – Fig. 36. (Operating phases) The arrow buttons select and display sub-menus – Fig. 37. By pres- Info Menu sing the Back button (Fig. 38) or waiting 45 seconds, the screen returns to the standard display.

  • Page 20: Pellet Consumption Total

    Operation 2.7.3 Pellet consumption total Pellet consumption total 1.30 The total amount of pellets consumed is displayed in tonnes – Fig. 41. Note:The „Pellet consumption total“ is a calculated value and can differ from Fig. 41 Back the actual value by ±15%. 2.7.4 Flue gas temperature Flue gas temperature If a flue gas temperature sensor (accessory) is connected, this function displays...

  • Page 21: Menu Guide

    Operation Menu guide Boiler temperature °C Pressing the Menu button changes the menu display to operator level or service level – Fig. 48. (Operating phases) Use the arrow buttons to select the operator level or service level Info Menu (Fig. 49) and confirm with the Choose button – Fig. 50. The menu item or sub-menu item is exited by pressing the Back button (Fig.

  • Page 22: Menu Structure

    Operation Menu structure: Menu Service level Operator level (reserved for trained service personnel only) Boiler Feed Time profile Probe Time profile Time cleaning operating mode feed switching ash comp. With enable time: With start time: Start time 1 Start time 2 Start/finish Start 08:00...

  • Page 23: Operator Level

    Operation 2.8.1 Operator level Boiler temperature Pressing the Menu button changes to the „Operator level“ and °C „Service level“ – Fig. 52. (Operating phases) Info Menu RESET Fig. 52 Use the arrow buttons to select „Operator level“ and confirm with Operator level the Choose button –...

  • Page 24: Boiler Cleaning

    Operation 2.8.1.1 Boiler cleaning - Boiler temperature Resetting the cleaning request °C After boiler cleaning has been performed (section 3.1), boiler cle- aning must be confirmed so that the operating time until the next (Operating phases) boiler cleaning is restarted. Lighting ON Boiler cleaning must not be reset if cleaning has not been carried out.
  • Page 25 Operation Pressing the Yes button resets the boiler cleaning – Fig. 61. The Has boiler and display shows „Parameter is saved“ for a few seconds (Fig. 62) and burner cleaning then changes back to the previous level – Fig. 63. been performed? Confirm –...
  • Page 26 Operation 2.8.1.2 Time Boiler temperature This time is used for the time control of the pellet feed, automatic °C heating surface cleaning and automatic ash compression. If the FireWIN is operated with an MES control, the time is auto- (Operating phases) Lighting ON matically adopted from the module and the time set here is over- written.
  • Page 27 Operation Save the changed time by pressing the Yes button – Fig. 69. The Set time display shows „Parameter is saved“ for a few seconds (Fig. 70) and then changes back to the previous level – Fig. 71. 13:50 Save –...
  • Page 28 Operation 2.8.1.3 Feed operating mode Boiler temperature This menu item sets: °C – whether the feed is switched off, or – whether the feed should fill the pellet boiler with or without time (Operating phases) Lighting ON control. Pressing one of the six buttons switches the lighting and display on –...
  • Page 29 Operation The factory setting for „Feed operating mode“ is „switched off“. Feed operating mode with enable time with start time Without time control: Select this if the feed noise (suction turbine) without time control switched off is not audible or intrusive in the living area (or adjacent premi- Save ses).
  • Page 30 Operation 2.8.1.4 Time profile feed Boiler temperature The „ Time profile feed“ menu item displays the corresponding set- °C ting option depending on the setting in the „Feed operating mode“ menu item (see section 2.8.1.3). (Operating phases) Lighting ON Setting: „with enable time“ see page 31 Setting: „with start time“...
  • Page 31 Operation „with start time“ Feed start time A time can be set here in the „ Time profile feed“ menu item for fil- Start 20:00 ling the reserve supply container if the „with start time“ setting is active in the „Feed operating mode“ menu item (see section Save 2.8.1.3).
  • Page 32 Operation „with enable time“ Feed The start and end of the enable time can be set here in the „ Time enable time Start 07:00 profile feed“ menu item if the „with enable time“ setting is active 22:00 in the „Feed operating mode“ menu item (see section 2.8.1.3). Choose Back Factory setting „Feed enable time“:...
  • Page 33 Operation The menu item or sub-menu item is exited by pressing the Back Feedh button (Fig. 95) or after a delay of 45 seconds. enable time Start 07:00 22:00 Choose Back RESET Fig. 95 The menu item or sub-menu item is exited by pressing the Back Boiler cleaning button (Fig.
  • Page 34 Operation 2.8.1.5 Probe switching Boiler temperature If FireWIN is equipped with a fully automated pellet feed, it is pos- °C sible to set here which probe is used for sucking pellets from the pellet storage room. There are four different setting options: (Operating phases) Lighting ON –...
  • Page 35 Operation Use the arrow buttons to select the required probe switching – Fig. Probe switching 103. Automatic Only probe 1 Only probe 2 Only probe 3 Save RESET Fig. 103 Save the changed probe switching by pressing the Yes button – Probe switching Fig.
  • Page 36 Operation 2.8.1.6 Ash compression time profile Boiler temperature The ash in the ash pan is only compressed at the 2 set start times °C and when approx. 15 kg of fuel has been consumed. The start times can be set in steps of 15 minutes (start time 1 and start time 2). (Operating phases) Lighting ON Factory setting:...
  • Page 37 Operation Use the arrow buttons to select the start time you want to change, Start times for 1 or 2 – Fig. 112. ash compression start time 1 08:00 Confirm the selected start time by pressing the Choose button – Fig. start time 2 22:00 113.

  • Page 38: Service Level

    Operation 2.8.2 Service level Operator level Service level System parameters, start-up and the actuator test can be display- ed, performed and/or modified in the service level. Choose Back Changes in the Service level may be performed only by trained service personnel (directions for setting, see the FireWIN assembly instructions).

  • Page 39: Heating System Operation

    Operation Heating system operation 2.9.1 FireWIN with MES system control Switching on – Automatic operation: 1. Press the ON/OFF button on the InfoWIN panel, the display lighting is switched on, the signal lamp lights up green and a self-test is performed (see also section 2.5.2). After a successful self-test and if a setpoint is transferred by the system control, the FireWIN automatically starts operation.

  • Page 40: Firewin With Reg Standard Control

    Operation 2.9.2 FireWIN with REG standard control Switching on – Automatic operation: 1. Press the ON/OFF button on the InfoWIN panel, the display lighting is switched on, the signal lamp lights up green and a self-test is performed (see also section 2.5.2). After a successful self-test and if a setpoint is transferred by the system control, the FireWIN automatically starts operation.
  • Page 41 Operation How to switch to emergency (manual) operation Heating emergency operation: 1. There must be power to the boiler. The unit is switched on (otherwise, press the ON/OFF button on the InfoWIN unit). 2. Select „Manual operation“ on the InfoWIN unit – see section 2.5.5. 3.

  • Page 42: Care, Cleaning And Maintenance

    Care, cleaning and maintenance Care of the front window, cladding and keyboard foil The front window is equipped with a special back ventilation. This ensures that the window remains clean for a relatively long time. Nevertheless, light deposits formed by ash constituents will form on the inside of the glass window (inside window).
  • Page 43 Care, cleaning and maintenance Maintenance intervals FireWIN Klassik FireWIN Premium FireWIN Exklusiv Depending on pellet con- sumption Add pellets to – – reserve supply container Approx. every 37 kg (~ 20 operating hours) Empty the ash pan(s) Empty the ash pan(s) Depending on pellet con- Operate the heating surface Operate the heating surface...

  • Page 44: Heating Surfaces

    Care, cleaning and maintenance Heating surfaces FireWIN Klassik and Premium Optimum efficiency is achieved when the heating surfaces are cleaned as often as possible using the cleaning lever. However, the cleaning lever should be connected on the right side and moved backwards and forwards several time at the latest before the ash pan is removed or the ash removed from the heating surfaces ––...

  • Page 45: Combustion Chamber

    Care, cleaning and maintenance Combustion chamber The FireWIN is equipped with a cleaning interval display. The cleaning request for the combustion chamber and burner pot is displayed on the FireWIN Klassik and Premium after 500 operating hours, on the FireWIN Exklu- siv after 750 operating hours and must be reset after cleaning has finished –...

  • Page 46: Burner Pot

    Care, cleaning and maintenance 3.6.2 Burner pot Do not open the combustion chamber door during operation. Always switch the boiler off first with the ON/OFF button and wait until burnout mode has finished. It is essential to let the boiler cool down befo- re cleaning.

  • Page 47: Firewin Reserve Supply Container

    Care, cleaning and maintenance FireWIN reserve supply container It is necessary to clean the reserve supply container if too much dust has collected on the sides or at the ope- ning above the auger, or there are foreign bodies in the reserve supply container. In order to be able to check this, there must not be any pellets in the reserve supply container.
  • Page 48 Care, cleaning and maintenance – Remove both knurled screws (Fig. 138) and fold open the inspection cover (Fig. 139). – Remove dust (bridge formation) from the container and from both Fill level switch (proximity switch) using a vacuum cleaner. – Close the inspection cover again and screw it on with knurled screws. Fill level switch (proximity switch) Fig.

  • Page 49: Top Heating Surfaces And Linkage

    Care, cleaning and maintenance Top heating surfaces and linkage These parts are automatically checked and cleaned as part of the annual maintenance by WINDHAGER Customer Service or the customer service PARTNER. Always switch the boiler off first with the ON/OFF button (Fig. 142) and wait until burnout mode has finished.

  • Page 50: Pressure Measuring Nipple, Rotary Feeder, Blower Wheel, Blower Box And Exhaust Pipe

    Care, cleaning and maintenance Pressure measuring nipple, rotary feeder, blower wheel, blower box and exhaust pipe These parts are automatically checked and cleaned as part of the annual maintenance by WINDHAGER Custo- mer Service or the customer service PARTNER. It is essential to let the boiler cool down before cleaning. –...

  • Page 51: Blower Wheel, Blower Box And Exhaust Pipe To Flue

    Care, cleaning and maintenance Screw plug Fig. 152 Removing dust from the rotary feeder 3.9.3 Blower wheel, blower box and exhaust pipe to flue – Unscrew two wing nuts from the exhaust pipe and remove the cleaning cover (Fig. 153). Clean fly ash out of the exhaust pipe with a vacuum cleaner.

  • Page 52: Troubleshooting

    Troubleshooting The FireWIN pellet boiler is self-monitoring during operation. All deviations from normal operation are display- ed on the InfoWIN by information, fault or alarm messages. If one of these messages appears, the LED lights up red, an information, fault or alarm symbol flashes, and an information code is displayed along with a brief description in full text –...

  • Page 53: No Display On Infowin

    Troubleshooting No display on InfoWIN Code Meaning/effect Cause/remedy a) No electricity, check the cable to the device and the building fuse. b) No electricity, device fuse defective – check and replace if necessary – see No display page 55, Fig. 163. –...

  • Page 54: Fault Messages

    Troubleshooting Fault messages Code Meaning/effect Cause/remedy Monitoring of the auger conveyor Press the Reset button. If the fault reoccurs after a reset, inform Windhager is defective FE 206 Customer Service or a heating technician. The boiler is in operation. No pellet feed is possible. The boiler does not operate. a) No pellets at the suction probe –...

  • Page 55: Alarm Messages

    Troubleshooting Code Meaning/effect Cause/remedy The boiler does not operate. a) Fill level switch (proximity switch) dirty, remove the dust (see section 3.7), Fill level switch in reserve supply press the Reset button. container defective b) Fill level switch (proximity switch) in the reserve supply container defecti- FE 382 ve –...
  • Page 56 Troubleshooting Code Meaning/effect Cause/remedy Boiler enters burnout mode, vacuum fan is stopped immediately. a) Auger conveyor or rotary feeder jammed due to a foreign body, clean the reserve supply container, opening above auger conveyor or rotary feeder (see section 3.9) and remove the foreign body. Press the Reset button. The alarm message AL 171 may light on up to 2 occasions until the boiler starts operating again, press the Reset button.
  • Page 57 Troubleshooting Code Meaning/effect Cause/remedy The flame goes out in modulation mode. The boiler switches to burnout mode. a) Clean the burner and the boiler. Check the exhaust pipe to the flue and clean it if necessary, press the Reset button. No flame formation in control b) Auger conveyor or rotary feeder jammed due to a foreign body.
  • Page 58 Troubleshooting Code Meaning/effect Cause/remedy The boiler switches to burnout mode. a) Heating surface cover leaking, check whether this is firmly closed (see sec- tion 3.8), press the Reset button. b) Combustion chamber and ash door are leaking – check the seal, replace No negative pressure in the the seal if necessary, press the reset button.

  • Page 59: Declaration Of Conformity

    Declaration of conformity for the FireWIN pellet boiler series for living areas Issued by: WINDHAGER ZENTRALHEIZUNG Technik GmbH Anton-Windhager-Strasse 20 A-5201 Seekirchen Subject of the declaration: FireWIN pellet boiler series for living areas The appliances comply with the requirements in the following documents: Document no.

  • Page 60: Guarantee And Warranty Limitations

    Baxi Engineer or Baxi approved installer (HETAS Qualified). Baxi offer a free set up and test with this product. Please contact Baxi on 0844 871 1568 to arrange this service. Open Monday - Friday, 8am - 6pm Saturdays, 8.30am - 2pm...

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