Ramp Button Replacement - Toro Workman 1100 Service Manual

4. Secure driven clutch to the transaxle input shaft with
cap screw, washer, and spacer (if equipped).
A. For machines that have a 5/16" -- 18 cap screw,
torque cap screw from 25 to 30 ft--lb (34 to 41 N--m).
B. For machines that have a 3/8" -- 16 cap screw,
torque cap screw from 39 to 47 ft--lb (53 to 64 N--m).
5. Install drive belt to the driven clutch (see Service
Drive Belt in Service and Repairs section of Engine
Chapter).
6. Install muffler to the engine and engine mount (see
Muffler Removal in Service and Repairs section of En-
gine Chapter).
Ramp Button Replacement (Fig. 17)
1. Park vehicle on a level surface, stop engine, set
parking brake, and remove key from the ignition switch.
2. Remove drive belt from the driven clutch (see Ser-
vice Drive Belt in Service and Repairs section of Engine
Chapter).
3. Turn fixed and moveable sheaves in opposite direc-
tions so button is separated sufficiently enough from the
ramp to allow removal.
4. Place small block of wood between the outer ramps
to keep the ramps apart.
Workman 1100/2100/2110
To prevent burns, hold allen wrench with locking
pliers when heating allen wrench.
5. Clamp long end of a 2 mm allen wrench with locking
pliers. Heat short end of the allen wrench until it is red
hot.
6. Insert hot end of the allen wrench into the button so
it melts around the end of the wrench. Hold wrench in
place until the button hardens.
7. Pull and twist on the allen wrench to remove the but-
ton from the ramp.
Note: If the new button is difficult to install, sand its
mounting tab as necessary. If the button is loose, apply
Loctite #242 (blue) (or equivalent) on its mounting tab.
8. Install new button to ramp. Push button in straight
with a screw driver by prying against the ramp.
9. Remove and install remaining buttons.
10.Carefully remove block of wood that was placed to
keep the clutch ramps apart.
11. Install drive belt to the driven clutch (see Service
Drive Belt in Service and Repairs section of Engine
Chapter).
Page 5 - - 13 Rev. A
CAUTION
Drive Train