Battery Service; Removal; Inspection, Maintenance, And Testing - Toro Workman 1100 Service Manual

Battery Service

The battery is the heart of the electrical system. With
regular and proper service, battery life can be extended.
Additionally, battery and electrical component failure
can be prevented.
WARNING
POTENTIAL HAZARD:
Either the battery terminals or metal tools could
short against metal vehicle components.
WHAT CAN HAPPEN:
Sparks can cause the battery gasses to explode.
Damaged cables could short against metal ve-
hicle components and cause sparks.
HOW TO AVOID THE HAZARD:
When removing or installing the battery, do not
allow the battery terminals to touch any metal
parts of the vehicle.
Always DISCONNECT the negative (black) bat-
tery cable before disconnecting the positive
(red) cable.
Always RECONNECT the positive (red) battery
cable before reconnecting the negative
(black) cable.
Do not allow metal tools to short between the
battery terminals and metal parts of the ve-
hicle.
Always keep the battery strap in place to protect
and secure the battery.
Electrolyte Specific Gravity
Fully charged: 1.265 corrected to 80
Discharged: less than 1.240
Battery Specifications
BCI Group Size UI:
300 Amp Cranking Performance at 0
Reserve Capacity at 25 Amps and 80
Minutes
Removal (Fig. 28)
IMPORTANT: Be careful not to damage terminal
posts or cable connectors when removing the bat-
tery cables.
1. Position vehicle on a level surface, set parking
brake, turn ignition off, and remove key.
2. Raise bed and secure with prop rod. Unhook battery
strap.
3. Disconnect negative (black) cable first to prevent
short circuiting the battery, other components, or opera-
tor's hands. Disconnect positive (red) cable.
Workman 1100/1110/2100/2110
4. Make sure that filler caps are on tightly.
5. Remove battery from chassis to a service area. This
will minimize possible battery damage and allow better
access for inspection and service.
POTENTIAL HAZARD:
Battery electrolyte contains sulfuric acid which is
WHAT CAN HAPPEN:
If you carelessly drink electrolyte you could die
HOW TO AVOID THE HAZARD:
Do not drink electrolyte and avoid contact with
o o
F (26.7 C)
Fill the battery where clean water is always avail-
o o
F (–17.8 C)
o o
F (26.7 C) is 34
Follow all instructions and comply with all safety

Inspection, Maintenance, and Testing

1. Perform the following inspections and maintenance:
Page 6 – 23
FILLER CAPS
CAP TUBES
CORRECT
WATER
LEVEL
Figure 28
WARNING
a deadly poison and it causes severe burns.
or if it gets onto your skin you will be burned.
skin, eyes or clothing. Wear safety glasses to
shield your eyes and rubber gloves to protect
your hands.
able for flushing the skin. Always RECONNECT
the positive (red) battery cable before recon-
necting the negative (black) cable.
messages on the electrolyte container.
A. Check for cracks caused by overly tight or loose
hold–down clamp. Replace battery if cracked and
leaking.
B. Check battery terminal posts for corrosion. Use a
terminal brush or steel wool to clean corrosion from
the battery terminal posts.
COVER SEAL
Electrical System