Toro Workman 1100 Service Manual page 53

Engine Removal (Fig. 17)
1. Park machine on a level surface, stop engine, en-
gage parking brake, and remove key from the ignition
switch.
2. Remove cargo bed to gain access to the engine (see
Cargo Bed and Tailgate Removal – Chapter 7).
3. Disconnect ground (black) cable from the battery.
Then, disconnect positive (red) cable from the battery.
IMPORTANT: Make sure all hoses and engine open-
ings are plugged after disconnecting. Prevent con-
taminants from entering the engine and fuel system
and damaging the engine.
4. Disconnect the following components:
A. Choke and throttle cables from the carburetor
and cable bracket.
B. Air intake hose from the carburetor.
C. Breather hose from the engine valve cover.
CAUTION
Read safety precautions for handling gasoline
before working on the fuel system (see Fill Fuel
Tank and Fuel Safety Precautions).
5. Disconnect fuel hose from the fuel pump (Fig. 18).
Remove cable tie securing the choke and throttle cables
to the fuel pump bracket.
6. Remove muffler and exhaust coupler (see Muffler
Removal).
7. Remove drive belt (see Service Drive Belt).
8. Remove V–belt from the engine and starter/genera-
tor by loosening the tension on the belt (see Adjust Start-
er/Generator Belt).
9. Remove starter bracket from the engine and frame.
10.Disconnect engine electrical harness connector
from the main harness.
11. Remove four flange lock nuts and flange head
screws securing the engine to the engine mount. Note
location of ground cable for proper reassembly.
Workman 1100/1110
One person should operate the chain fall or hoist
while the other person guides the engine out of
the frame.
12.Remove engine from the engine mount.
A. Attach a short section of chain between fuel
pump bracket lift hole and exhaust manifold (Fig.
18).
B. Connect hoist or chain fall to center of chain.
IMPORTANT: Make sure not to damage the engine,
fuel hoses, electrical harness, or other parts while
removing the engine.
C. Slowly remove engine and attachments from the
machine.
13.Remove engine parts and attachments as neces-
sary to repair the engine.
1
5
1. Fuel pump bracket
2. Exhaust manifold
3. Fuel line
Page 4 – 15
CAUTION
3
2
Figure 18
4. Drive belt
5. Starter/generator belt
Kohler Gasoline Engine
4