Related Manuals for Toro 07277
Summary of Contents for Toro 07277
- Page 1 Form No. 3356-924 Rev C Workman ® 2110 Utility Vehicle Model No. 07277—Serial No. 270000001 and Up Model No. 07277TC—Serial No. 270000001 and Up Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
Note emphasizes general information worthy of special attention. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts,... -
Page 3: Table Of Contents
Contents Servicing the Air Cleaner ........28 Servicing the Engine Oil ........29 Servicing the Spark Plugs........30 Introduction..............2 Fuel System Maintenance ........31 Safety ................4 Inspecting Fuel Lines and Connections ....31 Safe Operating Practices ........4 Replacing the Fuel Filter ........ -
Page 4: Safety
Before Operating Safety • Operate the machine only after reading and Improper use or maintenance by the operator or owner understanding the contents of this manual. can result in injury. To reduce the potential for injury, • Never allow children to operate the vehicle. Anyone comply with these safety instructions and always pay who operates the vehicle should have a motor attention to the safety alert symbol, which means... -
Page 5: Operation
– Use an approved gasoline container. – Slow down before turning. Do not attempt sharp turns or abrupt maneuvers or other unsafe – Do not remove the cap from the fuel tank when driving actions that may cause a loss of vehicle the engine is hot or running. - Page 6 • Decrease the vehicle speed if the cargo box has been to prevent it from shifting and take extra care when removed and there is no attachment on the vehicle. hauling loads that shift easily (liquid, rock, sand, etc.). The braking characteristics change and fast stops •...
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Page 7: Maintenance
• To be sure of optimum performance and safety, – Keep hands and other body parts clear when always purchase genuine Toro replacement parts and lowering the box. accessories. Replacement parts and accessories made –... -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-0699 1. Warning—read the Operator’s Manual. 7. Ignition—Off 2. Collision hazard—do not operate the vehicle on public streets, 8. - Page 9 99-7345 1. Warning—read the Operator’s Manual. 2. Hot surface/burn hazard—stay a safe distance from the hot surface. 99-7954 3. Entanglement hazard, belt—stay away from moving parts 1. Warning—read the Operator’s Manual. 4. Crushing hazard, cargo box—use the prop rod to support 2.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Install the wheels (Model 07277TC Wheel assembly only). Install the steering wheel (Model Steering wheel 07277TC only). Install the bumper (Model 07277TC Bumper only). -
Page 11: Installing The Steering Wheel
Installing the Bumper Parts needed for this procedure: Bumper Figure 3 1. Wheel assembly 3. Wheel stud (rear wheel Procedure hub shown) 2. Wheel nut Note: This procedure is only needed for Model No. 07277TC. 1. Remove the 2 bolts, washers, and nuts secured to the front of the frame. -
Page 12: Installing The Hitch
Figure 7 1. Hitch Figure 6 1. Seat bracket 2. Seat base Installing the Cargo Box Parts needed for this procedure: Cargo box Right-hand pivot bracket Installing the Hitch Left-hand pivot bracket Flange head screw (3/8 x 1 inch) Parts needed for this procedure: Bolt (5/16 x 3/4 inch) Hitch Flange nut (5/16 inch) -
Page 13: Activating The Battery
Figure 10 1. Prop rod 3. Bolt (5/16 x 3/4 inch) 2. Prop rod clip 4. Flange nut (5/16 inch) Figure 8 1. Pivot bracket 7. Tighten the bolt and secure the other side of the clip with a new bolt (5/16 x 3/4 inch) and flange nut 3. -
Page 14: Adjusting The Front Wheel Toe-In
3. Replace the filler caps and connect a 3 to 4 amp. If the vehicle will be run with medium to heavy loads battery charger to the battery posts. Charge the most of the time, set the toe-in on the high side of battery at a rate of 3 to 4 amperes for 4 to 8 hours the recommended amount. -
Page 15: Reading The Manual And Viewing The Safety Video
Reading the Manual and Viewing the Safety Video Parts needed for this procedure: Operator’s Manual Engine Operator’s Manual Parts Catalog Safety Video Registration Card Predelivery Inspection Form Procedure • Read the Operator’s Manual and Engine Operator’s Manual. • View the safety video. •... -
Page 16: Product Overview
Product Overview Figure 13 1. Steering wheel 3. Parking brake 5. Cargo box 7. Cargo box release lever 2. Gear shift selector 4. Fuel cap 6. Towing tongue Controls Brake Pedal The brake pedal is used to stop or slow the vehicle Accelerator Pedal (Figure 14). -
Page 17: Hour Meter
Figure 15 1. Parking brake lever Figure 17 1. Ignition switch 4. Oil light Choke Control 2. Hour meter 5. Power Point 3. Light switch 6. Horn Button The choke control is located below and to the right of the operator’s seat. To start a cold engine, pull the choke control outward (Figure 16). - Page 18 Figure 18 1. Fuel gauge Passenger Hand Holds The passenger hand holds are located on the right side of the dash panel and at the outside of each seat (Figure 19). Figure 19 1. Passenger hand hold 2. Hip restraint...
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Page 19: Specifications
10 inches (25.4 cm) inside Attachments/Accessories A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 20: Checking The Brake Fluid Level
Adding Fuel Check the engine oil level before starting the engine each day. Use fresh, clean, unleaded regular gasoline suitable for 1. Position the machine on a level surface. automotive use (87 pump octane minimum). Leaded 2. Clean around the oil dipstick (Figure 20) so dirt gasoline may be used if unleaded regular is not available. -
Page 21: Checking The Transmission Oil Level
Checking the Transmission Oil Level In certain conditions during fueling, static The transaxle fluid level should be at the bottom of electricity can be released causing a spark which can ignite the gasoline vapors. A fire the level indicator hole (Figure 22). If it is not, fill the or explosion from gasoline can burn you and reservoir with the appropriate fluid;... -
Page 22: Operating The Cargo Box
Operating the Cargo Box Lowering the Box Raising the Box The weight of the box may be heavy. Hands or other body parts could be crushed. Driving the vehicle with the cargo box raised Keep hands and other body parts clear when may cause the vehicle to tip or roll easier. -
Page 23: Breaking In A New Vehicle
See the table below for load volume limits with various materials: Material Max. cargo box capacity (on level ground) Gravel, dry 3/4 full (approx.) Gravel, wet 1/2 full (approx.) Figure 26 Sand, dry 3/4 full 1. Tailgate latch Sand, wet 1/2 full Wood Full... -
Page 24: Towing A Trailer
Towing a Trailer The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your vehicle or trailer. -
Page 25: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 8 operating • Check the condition and tension of the drive belt. hours •... - Page 26 Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check brake and parking brake operation. Check gear shift/neutral operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises.
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Page 27: Premaintenance Procedures
Premaintenance Procedures Maintaining the Vehicle under Special Operating Conditions If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently. • Desert operation Figure 29 • Cold climate operation (below 50° F [10° C]) 1. -
Page 28: Lubrication
Lubrication Engine Maintenance Lubricate all of the bearings and bushings every 100 Servicing the Air Cleaner hours or once a year, whichever occurs first. Grease them more frequently when using the vehicle for Check the air cleaner body for damage which could heavy-duty operations. -
Page 29: Servicing The Engine Oil
Note: Change the oil and oil filter more frequently Refer to the directions on the filter cleaner carton for complete information. when operating conditions are extremely dusty or sandy. 2. After soaking the filter for 15 minutes, rinse it Oil Type: Detergent oil (API service SF, SG, SH, SJ, or with clear water. -
Page 30: Servicing The Spark Plugs
2. Pull the spark plug wires off of the spark plugs and remove the plugs from the cylinder head. 3. Check the condition of the side electrode, center electrode, and center electrode insulator to ensure that there is no damage (Figure 36). Figure 35 1. -
Page 31: Fuel System Maintenance
Fuel System Electrical System Maintenance Maintenance Replacing the Fuses Inspecting Fuel Lines and Connections There are 3 fuses in the electrical system. They are located beneath the bed in a box on the right hand side Check the fuel lines and connections every 400 operating of the frame (Figure 38). -
Page 32: Servicing The Battery
Removing the Battery 1. Position the vehicle on a level surface, set the parking brake, turn the ignition off, and remove the key. 2. Raise the bed and secure it with the prop rod. 3. Remove the battery hold-down. 4. Disconnect the negative (black) ground cable from the battery post. -
Page 33: Adding Water To The Battery
nuts. Slide the rubber boot over the positive battery 2. Connect a 3 to 4 amp battery charger to the battery post. posts. Charge the battery at a rate of 3 to 4 amperes for 4 to 8 hours (12 volts). Do not overcharge the 3. -
Page 34: Drive System Maintenance
Drive System Maintenance Checking and Adjusting Neutral When performing routine maintenance and/or engine diagnostics, the transaxle must be shifted into neutral Figure 41 (Figure 40). The vehicle has a neutral position on the shift lever, which controls the neutral in the transaxle. 1. -
Page 35: Adjusting Front Wheel Toe-In
3. Loosen the centering bolts in the front A-arm (Figure 42). 4. Remove the ride height adjustment bolt (Figure 42). Figure 43 1. Left-hand A-arm Figure 42 6. Torque the ride height adjustment bolt to 1. Travel limiting bolt 3. Ride height adjustment 135-165 ft-lb (183-224 N-m). -
Page 36: Maintaining The Primary Drive Clutch
(Figure 45). 5. Lubricate the moving parts in the areas circled in Figure 47 using Toro Dry Lubricant Spray, available through your Authorized Toro Dealer or Distributor. Figure 45 1. Jam nut 2. -
Page 37: Changing The Transaxle Fluid
Figure 47 6. Install the clutch cover and secure it with the 3 bolts Figure 49 removed previously. 1. Oil fill Changing the Transaxle Fluid 4. Start the engine and operate it to fill the system. Recheck the oil level and replenish it, if required. Change the transaxle fluid every 800 operating hours or yearly, whichever occurs first. -
Page 38: Cooling System Maintenance
Brake Maintenance Cooling System Maintenance Inspecting the Brakes Brakes are a critical safety component of the vehicle. Cleaning the Engine Cooling As with all safety components, they should be closely Areas inspected at regular intervals to ensure optimum performance and safety. The following inspections Clean the rotating screen, cooling fins, and external should be done every 100 hours: surfaces of the engine every 100 operating hours or... -
Page 39: Belt Maintenance
Belt Maintenance 2. Loosen the set screw securing the knob to the parking brake lever (Figure 51). Servicing the Drive Belt Checking the Drive Belt Check the condition and tension of the drive belt after the first day of operation and every 200 operating hours thereafter. -
Page 40: Cleaning
Cleaning Washing the Vehicle The vehicle should be washed as needed. Use water alone or with a mild detergent. A rag may be used, however the hood will loose some of its luster. Important: Pressurized water is not recommended when washing the machine. It may damage the electrical system, loosen important decals, or wash away necessary grease at friction points. -
Page 41: Storage
Storage 9. Remove the spark plugs and check their condition; refer to Changing Spark Plugs in Engine Maintenance , page 28. 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the 10. With the spark plugs removed from the engine, pour ignition key. -
Page 42: Schematics
Schematics G004986 Electrical Schematic (Rev. A) - Page 43 Notes:...
- Page 44 If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.