Chassis Tightening Torques - KTM 500 EXC US Owner's Manual

23 TECHNICAL DATA
Fitted length
Damper oil
23.9

Chassis tightening torques

Screw, pressure regulator
Spoke nipple, front wheel
Spoke nipple, rear wheel
SAS valve screw
Screw, battery terminal
Screw, intake air temperature sensor
Screw, shock absorber adjusting ring
Screw, spoiler on fuel tank
Nut, cable on starter motor
Remaining nuts, chassis
Remaining screws, chassis
Screw, ball joint of push rod on foot
brake cylinder
Screw, chain sliding guard
Screw, front brake disc
Screw, rear brake disc
Screw, throttle grip
Fuel connection on fuel pump
Nut, foot brake lever stop
Nut, rear sprocket screw
Nut, rim lock
Remaining nuts, chassis
Remaining screws, chassis
Screw, bottom triple clamp
(EXC Six Days US)
Screw, bottom triple clamp (EXC US)
Screw, chain sliding piece
Screw, engine brace
Screw, fork stub
Screw, front brake caliper
Screw, handlebar clamp
Screw, side stand attachment
Screw, subframe
Screw, top steering stem
(EXC Six Days US)
Screw, top steering stem (EXC US)
Screw, top triple clamp
(EXC Six Days US)
Screw, top triple clamp (EXC US)
Engine attachment bolt
Remaining nuts, chassis
Remaining screws, chassis
Screw, handlebar holder
Nut, fuel pump fixation
Screw, bottom shock absorber
Screw, top shock absorber
Nut, seat fixing
Nut, swingarm pivot
417 mm (16.42 in)
Shock absorber fluid (SAE 2.5) (50180751S1) (
EJOT PT ® K60x25‑Z
M4.5
M4.5
M5
M5
M5
M5
M5x12
M6
M6
M6
M6
M6
M6
M6
M6
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M8
M10
M10
M10
M10
M12
M12
M12
M12x1
M16x1.5
3 Nm (2.2 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
1.5 Nm (1.11 lbf ft)
2.5 Nm (1.84 lbf ft)
2 Nm (1.5 lbf ft)
5 Nm (3.7 lbf ft)
1.5 Nm (1.11 lbf ft)
4 Nm (3 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
6 Nm (4.4 lbf ft)
14 Nm (10.3 lbf ft)
14 Nm (10.3 lbf ft)
5 Nm (3.7 lbf ft)
10 Nm (7.4 lbf ft)
20 Nm (14.8 lbf ft)
35 Nm (25.8 lbf ft)
12 Nm (8.9 lbf ft)
25 Nm (18.4 lbf ft)
25 Nm (18.4 lbf ft)
15 Nm (11.1 lbf ft)
15 Nm (11.1 lbf ft)
15 Nm (11.1 lbf ft)
33 Nm (24.3 lbf ft)
15 Nm (11.1 lbf ft)
25 Nm (18.4 lbf ft)
20 Nm (14.8 lbf ft)
35 Nm (25.8 lbf ft)
35 Nm (25.8 lbf ft)
17 Nm (12.5 lbf ft)
20 Nm (14.8 lbf ft)
17 Nm (12.5 lbf ft)
20 Nm (14.8 lbf ft)
60 Nm (44.3 lbf ft)
45 Nm (33.2 lbf ft)
45 Nm (33.2 lbf ft)
40 Nm (29.5 lbf ft)
15 Nm (11.1 lbf ft)
80 Nm (59 lbf ft)
80 Nm (59 lbf ft)
20 Nm (14.8 lbf ft)
100 Nm (73.8 lbf ft)
119
p. 121)
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Loctite ® 243™
Loctite ® 243™
Loctite ® 243™
Loctite ® 243™
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Loctite ® 2701™
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Loctite ® 2701™
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Loctite ® 243™
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Loctite ® 2701™
Loctite 2701™
®
Loctite ® 243™
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Loctite ® 243™
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Loctite ® 2701™
Loctite ® 2701™
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