DKS 1603 Installation Manual

DKS 1603 Installation Manual

Barrier gate/auto spike operator
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1603 barrier gate/auto spike operator - installation guide

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Summary of Contents for DKS 1603

  • Page 1 1603 barrier gate/auto spike operator - installation guide...
  • Page 3: Table Of Contents

    ......................6 1603-065 operator installation barrier gate/auto spike operator installation guide surface operator ......................7 electrical installation DKS DoorKing, Inc. 120 Glasgow, Avenue main terminal wiring ....................9 high voltage wiring ....................10 Inglewood, Ca. 90301 low voltage wirng ....................11 primary/secondary control wiring ...............12 310.645.0023...
  • Page 4: Safety Information

    Controlled Pedestrian Access, All electrical connections should be made Traffic Backup. in accordance with local electrical codes. 1610 Speed Bumps Operator Danger Zone 1615 L I M Warning Sign Speed Limit Sign 4 installation guide 1603-065-A-10-06...
  • Page 5: Glossary

    ENTRAPMENT - The condition when an object is caught or held in a position that increases the risk of injury. 1603-065-A-10-06 installation guide 5...
  • Page 6: Specifications

    The 1603 operator has been designed to be mounted as a left side application only. class: II, III, IV horsepower: 1/2 or 1 HP housing: G90 galvanized steel, painted white. mechanical: worm gear running in a continuous oil bath.
  • Page 7: Surface Operator

    •Loop Lead Conduit Run conduits from the operator to their •Sequencing Control or corrsesponding source . Primary/Secondary Conduit Mix and pour concrete into the trench, al- low the concrete to cure and place the op- erator into position. 1603-065-A-10-06 installation guide 7...
  • Page 8 3/8 x 3 or 1/2 x 3, anchors are not included. Place the operator into position and bolt down using the sleeve anchors. The operator’s access door must face the opposite side of traffic. 8 installation guide 1603-065-A-10-06...
  • Page 9: Electrical Installation

    ON, activation of the UP loop will activate the relay. Relay contacts can be set for N.O. or N.C. by placing the relay contact jumper on the appropriate pins. 13. RELAY CONTACT - Same as above 14. LOW-VOLT COMMON 1603-065-A-10-06 installation guide 9...
  • Page 10: High Voltage Wiring

    WIRE SIZE / DISTANCE IN FEET MODEL VOLTS AMPS 12 AWG 10 AWG 8 AWG 6 AWG 1601/1603 1601/1603 1100 1830 2750 1601/1603 1.35 2875 4600 7665 11500 The distance shown in the chart is measured in feet from the operator to the power source.
  • Page 11: Low Voltage Wirng

    1000 feet. All inputs to the terminal strip must be NORMALLY OPEN. If this operator is part of a Perimeter Access Management System (PAMS), refer to your PAMS wiring manual and section 2.3.3 for interface wiring to the swing or slide gate operator. 1603-065-A-10-06 installation guide 11...
  • Page 12: Primary/Secondary Control Wiring

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3 4 5 6 7 8 9 10 11 12 13 14 12 installation guide 1603-065-A-10-06...
  • Page 13: Pams Wiring

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 9 10 11 12 13 14 15 16 17 18 19 20 9 10 11 12 13 14 15 16 17 18 19 20 1603-065-A-10-06 installation guide 13...
  • Page 14: Gate Tracker Wiring

    Wire connection from the tracker board terminal P1-6 to the terminal 6 is optional if the barrier operator is not to be activated by the tracker output relay. For more detailed information on Gate Tracker™ and wiring to the Tracker expansion boards, refer to the Tracker Installation and Wiring Manual, DoorKing P/N 2351-010. 14 installation guide 1603-065-A-10-06...
  • Page 15: Loop Detector Wiring

    If using other loop detectors, refer to the separate. Loop layouts shown are for typical barrier gate applications. If using other loop detectors refer to the separate Loop Information Manual for installation instructions, loops/preformed loops and wiring diagrams. 1603-065-A-10-06 installation guide 15...
  • Page 16: Entry Lane Application

    The timer (SW-1, switch 7) can be ON or OFF. The arm will rotate down after the vehicle clears the down loop. SW-1, switch 4 must be ON. 3- DATA OUT 2- DATA IN 1- COMMON 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 installation guide 1603-065-A-10-06...
  • Page 17: Exit Lane Application

    1’ ft minimum distance between spikes and loops. PORT 9406 Loop Detector TB 1 3- DATA OUT 2- DATA IN 1- COMMON DOWN PORT 9406 Loop Detector TB 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1603-065-A-10-06 installation guide 17...
  • Page 18: Ticket Spitter Application

    The timer (SW-1, switch 7) can be ON or OFF. The arm will rotate down after the vehicle clears the down loop. SW-1, switch 4 must be ON. 3- DATA OUT 2- DATA IN 1- COMMON 1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 installation guide 1603-065-A-10-06...
  • Page 19: Two-Way Lane Application

    Loop Detector TB 1 3- DATA OUT 2- DATA IN 1- COMMON DOWN PORT 9409 Loop Detector N.O. TB 2 TB 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1603-065-A-10-06 installation guide 19...
  • Page 20: Timer Down Application

    Spacing of the loops is critical when using this configuration. Be sure that the loops are spaced as shown in the diagram. 3- DATA OUT 2- DATA IN 1- COMMON DOWN PORT 9409 Loop Detector N.O. TB 2 TB 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 20 installation guide 1603-065-A-10-06...
  • Page 21: Spike Installation

    Do not anchor the spike tunnels to the ground until the spikes have been tested. Before installing Operator/Spike system check concrete to be even and leveled, avoiding any Operator/Spike system unbalance and unevenness. 1603-065-A-10-06 installation guide 21...
  • Page 22 For proper spike operation it is recom- mended not exceed a 12’ ft. spike assy. A shaft spacer must be installed between spike units when attach- ing multiple spike assemblies. 22 installation guide 1603-065-A-10-06...
  • Page 23 Install and bolt down the spike cover plates. Position the end cap into place. Bolt down and secure the end cap and ramp plates on to the concrete floor. Ground anchors are not included. 1603-065-A-10-06 installation guide 23...
  • Page 24: Hub

    Test operator and set the up and down direction before installing arm. (2) Hex Bolt (1) Mounting Hub (3) Locking Plate (4)Screw Install the arm hub with the mounting holes in a X pattern when the operator is in the down position. 24 installation guide 1603-065-A-10-06...
  • Page 25: Aluminum / Wood

    Slide the wood barrier arm into the bracket and tighten the four (4) bolts. Install and tighten the wood bar- rier arm and bracket to the hub as shown. 1603-065-A-10-06 installation guide 25...
  • Page 26: Control Board Adjustment

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 permanent and integral part of the operator. 8. GATE OPERATOR DATA TERMINAL - Operator status reporting; cycle count, shorted inputs, loop detector problems, power interrup- tions, etc. 26 installation guide 1603-065-A-10-06...
  • Page 27: Reverse Sensitivity Adjustment

    1 12 1 external reversing devices such as loops, photo electric eyes, or reversing edges. It POWER AUTO is important that these devices be in- DOWN stalled according to the needs and re- quirements of your particular application. 1603-065-A-10-06 installation guide 27...
  • Page 28: Switch Descriptions & Functions

    Function Setting Description Operator Mode Switch must be set OFF for model 1603 operators. Multiple Input Normal Operation. Operator will respond to most recent command. If mul- Memory tiple UP inputs are received, the NEXT down command will lower arm.
  • Page 29: Reversing Edge

    Route the lead-in wire through the hole and connect to terminals 9 and 14 without interfering with any moving parts. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1603-065-A-10-06 installation guide 29...
  • Page 30: Fan Kit

    AUTO - Normal setting. The heater will automatically turn on when the tem- perature inside the cabinet falls below 40°F, and will turn off when the tem- perature rises above 40°F. 30 installation guide 1603-065-A-10-06...
  • Page 31: Heater Kit

    ON - Turns the fan on continuously. AUTO - Normal setting. The fan will automatically turn on when the temperature inside the cabinet rises above 90°F, and will turn off when the temperature drops below 90°F. 1603-065-A-10-06 installation guide 31...
  • Page 32: Wiring Diagram

    32 installation guide 1603-065-A-10-06...
  • Page 33: Wiring Diagram-Convenience Open

    1603-065-A-10-06 installation guide 33...
  • Page 34: Maintenance Schedule

    2. Place the AC power switch to the OFF position. The arm should rotate to the UP position approximately two seconds after the AC power switch is shut off. 3. Turn the AC power switch to the ON position. The operator will re- sume normal operation. 34 installation guide 1603-065-A-10-06...
  • Page 35: Technical Information

    Check that the back-up system toggle switch is in the ON position. raise arm upon malfunction. Refer to the wire size chart · power outage. Check the batteries for proper voltage, replace if necessary. on page 10. · Replace the 2340-010 control board. 1603-065-A-10-06 installation guide 35...
  • Page 36: Accessories

    /14-foot replacement wood arm. P/N 1601-048 Aluminum Arm /14-foot replacement aluminum arm. P/N 1601-216 Arm Padding /foam padding for the aluminum or wood arm. P/N 1601-211 Shaft Spacer /used when attaching additional spike assemblies. P/N 1601-069 36 installation guide 1603-065-A-10-06...
  • Page 38 DKS DoorKing, Inc 1603-065-A-10-06 Designed by DKS, DoorKing in California...

Table of Contents