Precor Precision 400 Series Manuals

Manuals and User Guides for Precor Precision 400 Series. We have 2 Precor Precision 400 Series manuals available for free PDF download: Service Manual

Precor Precision 400 Series Service Manual (254 pages)

Brand: Precor | Category: Elliptical Trainer | Size: 10.26 MB

Table of Contents
2
Introduction
9
Service Manual Contents
10
Additional Service Documentation and Videos
10
Service Safety Guidelines
12
Safety Guideline You Need to Know and Follow
12
General Information
14
Features
14
Model and Serial Numbers
15
Model Numbers
15
Serial Numbers
16
About
16
Serial Number Label Location
17
Orientation
17
Tools and Supplies
18
Specification Summary
19
Fastener Torque Specification
19
Calibration Specification
20
Belt Tension Specification
21
Bolt Grade Identification
21
Bolt Grade Markings Chart
21
Parts
22
Lubricants
22
Cleaning Procedure
23
Approved Cleaning Products
23
Power Requirements
24
Equipment Power Requirements
24
Equipment Spacing Requirement
25
Operation Verification
27
R40 Operation Verification Test
27
R20 Operation Verification Test
29
Standard Service Menus
33
About
33
Service Menu Access Codes
33
R40 Service Menu Access Codes
33
R20 Service Menu Access Codes
34
How to Access the Standard Service Menus
34
R40 How to Access Standard Service Menus
34
R20 How to Access Standard Service Menus
36
Standard Service Menus
37
R40 Standard Service Menus
37
Hardware Validation (51765761)
37
My Settings Menu (5671)
39
R20 Standard Service Menus
39
Hardware Validation (51765761)
39
Information Display
40
My Settings Menu (5671)
41
DEMO Mode (R40)
42
Enter DEMO Mode
42
Disable DEMO Mode
43
Standard Service Menus
44
About
44
Service Menu Access Codes
44
How to Access the Standard Service Menus
45
Standard Service Menus
48
R40 Standard Service Menus
48
R20 Standard Service Menus
50
My Settings Menu (5671)
52
DEMO Mode (R40)
53
Adjustment Procedures
55
Available Ajustment Procedures
55
Input Drive and Step-Up Belt Tension Adjustment
56
About
56
Specialized Tools
57
Specifications
57
Procedure
57
Belt Tension and Alignment Verification
58
Belt Tension and Alignment Procedure
61
Lift Motor Calibration
71
About
71
Specifications
71
Videos
71
Information Display
73
Input Drive Assembly Adjustment
77
About
77
Procedure
77
Available Replacement Procedures
81
Covers and Panels Replacement
83
Water Bottle Assy Covers
83
Lift Covers
85
Rear Drive Covers
89
Console Replacement
101
Procedure
101
Power Entry Module Replacement
104
Procedure
104
Data Cable Replacement
108
Procedure
109
Replacing the Upper Data Cable
110
Replacing the Lower Data Cable
113
Lower PCA (LPCA) Replacement
119
Procedure
119
Input Drive Belt and Step-Up Belt Replacement
126
Procedure
126
Input Drive Belt and Step-Up Belt Replacement
132
Procedure
132
Step-Up Pulley Assembly Replacement
138
Procedure
138
Input Drive Assembly Replacement
145
Procedure
145
Idler Pulley Replacement
149
Procedure
149
Eddy Current Magnet Assy Replacement
152
Procedure
152
Speed Sensor Assy Replacement
154
Service Videos
154
Procedure
154
Crankarm Assembly Replacement
159
Procedure
159
Pillow Block Bearing Replacement
163
Procedure
163
Specialized Tools
163
Stairarm Assembly Replacement
171
Procedure
171
Stairarm Pivot Block Replacement
174
Procedure
174
Stairarm Wheel Assembly Replacement
178
Procedure
178
Stairarm Pedal Replacement
180
Procedure
180
Moving Arm Replacement
183
Procedure
183
Outrigger Side Tube Replacement
187
Procedure
187
Ramp Replacement
195
Procedure
195
Ramp Pivot Bracket
198
Lift Motor Replacement
202
Specifications
202
Videos
203
Procedure
203
Lift Yoke Assembly Replacement
212
Specifications
212
Videos
213
Procedure
213
Troubleshooting
219
About
219
Basic Troubleshooting Steps
219
Validate the Customer Reported Issue
220
Verify Input Power
220
Verify (Reproduce) the Customer Issue
221
Verify My Settings Parameter Values
221
Verify Service Bulletin and Software Update Incorporation
221
Verify Console Operation
222
Verify that There Are no Current Active Error Codes
222
Verify Hardware Validation Diagnostic Tests
223
Verify that There Are no New Error Codes
223
Error Log Display
224
About
224
Accessing the Error Log
224
Error Log Parameter Descriptions
224
Clearing the Error Log
225
Error Code Troubleshooting Guide
225
System Troubleshooting Procedures
226
Data Cable Troubleshooting
227
Console Does Not Illuminate Troubleshooting
229
Console Keypad and Upper PCA Troubleshooting
231
Console Keypad and Upper PCA Troubleshooting
232
Speed Sensor Troubleshooting
233
Eddy Current Magnetic Brake System Troubleshooting
235
Lift System Troubleshooting
239
Preventive Maintenance (PM)
241
About
241
PM Tasks and Schedule
241
Electrial System Information
243
System Wire Diagram Label
243
System Electrical Block Diagram
244
System Wire Diagram
245
Product Literature & Videos
246
Service & Maintenance Documentation
246
Precor Websites
246
Service Videos
247
Parts
248
About
248
Precor Connect Partner's Website
248
Exploded View Diagrams and Parts List
251
Appendix A : Edition Information
252
Edition
252
Additional Documentation
252
Appendix B : Notices and Safety
253
Trademarks
253
Intellectual Property
253
Warranty
253
Safety Notices
254
Service Safety Guidelines
254

Precor Precision 400 Series Service Manual (146 pages)

Brand: Precor | Category: Treadmill | Size: 4.61 MB

Table of Contents
2
Introduction
8
General Information
12
- Features
  12
- Model and Serial Numbers
  13
- Model Numbers
  13
- Serial Numbers
  14
  - About
    14
  - Serial Number Label Location
    15
- Orientation
  15
- Tools and Supplies
  16
- Specification Summary
  17
- Bolt Grade Identification
  18
  - Bolt Grade Markings Chart
    19
- Parts
  19
- Lubricants
  20
- Cleaning Procedure
  20
- Approved Cleaning Products
  20
- Cleaning Procedure
  21
- Power Requirements
  21
- Equipment Power Requirements
  21
- Equipment Spacing Requirement
  22
Operation Verification
24
- R40 Operation Verification Test
  24
- R20 Operation Verification Test
  27
Standard Service Menus
32
- About
  32
- Service Menu Access Codes
  32
  - R40 Service Menu Access Codes
    32
  - R20 Service Menu Access Codes
    33
- How to Access the Standard Service Menus
  33
  - R40 How to Access Standard Service Menus
    33
  - R20 How to Access Standard Service Menus
    35
- Standard Service Menus
  36
- R40 Standard Service Menus
  36
  - Hardware Validation (51765761)
    36
  - Information Display
    37
  - My Settings Menu (5671)
    38
- R20 Standard Service Menus
  38
  - Hardware Validation (51765761)
    38
- Information Display
  39
- My Settings Menu (5671)
  40
- DEMO Mode (R40)
  41
  - Enter DEMO Mode
    41
  - Disable DEMO Mode
    42
- Standard Service Menus
  43
  - About
    43
  - Service Menu Access Codes
    43
  - How to Access the Standard Service Menus
    44
  - Standard Service Menus
    47
  - R40 Standard Service Menus
    47
  - R20 Standard Service Menus
    49
  - Information Display
    50
  - My Settings Menu (5671)
    51
  - DEMO Mode (R40)
    52
Adjustment Procedures
54
- Available Adjustment Procedures
  54
- Drive Belt Tension Adjustment
  55
  - About
    55
  - Specifications
    55
- Running Belt Tension and Tracking Adjustment
  59
  - About
    59
  - Videos
    59
  - Tools
    59
  - Specification
    59
  - Procedure
    59
  - Running Belt Alignment and Tracking Adjustment
    62
- Lift Motor Calibration
  65
  - About
    65
  - Specifications
    65
  - Videos
    65
Replacement Procedures
69
- Available Replacement Procedures
  69
- Drive Belt Replacement
  70
  - About
    70
  - Procedure
    70
- Drive Motor Replacement
  72
  - Procedure
    72
- Drive Motor Brushes Replacement
  74
  - Procedure
    74
- Speed Sensor Replacement
  76
  - Procedure
    76
- Drive Roller Replacement
  78
  - About
    78
  - Procedure
    78
- Take-Up Roller Replacement
  81
  - About
    81
  - Procedure
    81
  - Installation
    82
- Running Belt and Deck Replacement Procedure
  84
  - About
    84
  - Procedure
    84
- Lift Motor Replacement
  87
  - Videos
    87
  - Procedure
    87
- Lift Platform Replacement
  90
  - Procedure
    90
- Lower PCA (LPCA) Replacement
  93
  - Procedure
    94
Troubleshooting
99
- About
  99
- Introduction to Troubleshooting
  99
- Basic Troubleshooting Steps
  99
- Error Log Display
  104
  - About
    104
  - Accessing the Error Log
    104
  - Error Log Parameter Descriptions
    104
  - Clearing the Error Log
    105
  - Error Code Troubleshooting Guide
    105
- Troubleshooting with Error Codes
  106
  - Getting Starting
    106
  - Viewing Error Codes
    106
  - Quick Reference
    106
- System Troubleshooting Procedures
  109
  - AC Input Power Troubleshooting
    110
  - Heart Rate Monitor Troubleshooting
    112
  - Lift System Troubleshooting
    113
  - LPCA Fan Troubleshooting
    117
  - Speed Sensor Troubleshooting
    119
  - Running Belt Troubleshooting
    121
Preventive Maintenance (PM)
124
- About
  124
- PM Tasks and Schedule
  124
- Running Belt and Deck Cleaning Procedure
  126
  - Videos
    126
  - Procedure
    126
System Wiring Diagram
128
Product Literature & Videos
129
- Service & Maintenance Documentation
  129
- Precor Websites
  129
- Service Videos
  130
Parts
131
- About
  131
- Precor Connect Partner's Website
  131
- Exploded View Diagrams and Parts List
  134
- Exploded View Diagram
  135
- Parts List
  141
Appendix A : Edition Information
144
- Edition
  144
- Additional Documentation
  144
- Copyright
  144
Appendix B : Notices and Safety
145
- Trademarks
  145
- Intellectual Property
  145
- Warranty
  145
- Safety Notices
  146
- Service Safety Guidelines
  146

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Precor Precision 400 Series Service Manual (254 pages)

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