Efficient Installation Of Body Panels - Mazda 2002 6 Bodyshop Manual

EFFICIENT REPLACEMENT OF BODY PANELS
Making Holes for CO Arc Welding
2
• For places that cannot be spot welded, make a hole for CO
Board thickness (ø)
0.60—0.90 {0.02—0.03}
0.91—1.20 {0.04—0.05}
1.21—1.80 {0.051—0.07}
1.81—4.50 {0.071—0.17}
• Grind the shaded section indicated in the diagram
below and create a hole in the part where the 3—
4 plates are put together. Also, weld the plates
together tightly so that gaps do not develop.
Application of Weld-through Primer
• For treatment against corrosion, remove the paint
grease, and other material from the portion of
new part and body to be welded, and apply
weld-through primer.
End Of Sie

EFFICIENT INSTALLATION OF BODY PANELS

Checking Preweld Measurements And Watching
• Align to the standard reference dimensions,
based upon the body dimensions illustration, so
that new parts are installed in the correct position.
(mm {in})
Hole diameter (ø)
5 {0.19}
6 {0.23}
8 {0.31}
10 {0.39}
arc welding using a punch or drill as follows.
2
I
MZZ2038B004
MZJ2038B008
A6E203800026B03
MZJ2038B009
I–9