CYLI N D E R/PISTON
CYLI N DER I NSTALLATION
Clean the cylinder gasket surface being careful not t o drop any
gasket material into the crankcase .
I nstall the dowel pins and new gasket.
Coat the cylinders piston rings/grooves and piston with oil .
Install the piston assembly into the cylinder from the top of the
crankcase while compressing the piston rings with your fin
gers.
Be sure each assembly is returned to its original position as
noted during remova l .
N OTE
Be careful not to damage the piston rings during assembly.
•
When the cylinder is halfway over the piston , route the cam
•
chain through the cylinder.
I nstal l a new 0-ring onto the cylinder joint and install the cylin
der joint collar by sliding the collar toward eigther cylinder.
I nstal l the clip securely.
Clean the cylinder gasket surface being careful not to drop any
gasket material .
NOTE
Avoid damaging the gasket surface .
•
Install the cam chain guide.
NOTE
Align the guide boss with the groove in the cylinder.
•
Make sure that the end of the guide is inserted into place in
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the crankcase .
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