Checking The Piston; Piston Rings - APRILIA SL 750 SHIVER Service Station Manual

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SL 750 SHIVER

Checking the piston

Measure the piston skirt diameter "P"
with a micrometer (a=10 mm (0.39 in)
from the piston lower border).
Calculate the clearance between pis-
ton and cylinder as follows:
Piston - cylinder clearance C = C - P
Piston - cylinder clearance: 0.050 - 0.064 mm
(0.00197 - 0.00252 in) Limit: 0.100 mm (0.00039
in)
Replace the cylinder, the piston and
the piston ring all together if not com-
plying with specifications.

PISTON RINGS

Clean off any carbon deposits from the
grooves in the piston rings and from the
rings themselves.
Measure the piston ring side clearance
and replace the piston and the piston
rings all together if not complying with
specifications.
Piston ring side clearance:
Top ring (1st slot): 0.030 - 0.065 mm (0.0012 -
0.0026 in)
Intermediate ring (2nd slot): 0.020 - 0.055 mm
(0.0008 - 0.0022 in)
Oil scraper ring (3rd slot): 0.010 - 0.045 mm
(0.0004 - 0.0018 in)
Fit the piston ring to the cylinder.
Level the installed piston ring with the
piston crown.
Measure piston ring port and replace it
if not complying with specifications.
CAUTION
IT IS NOT POSSIBLE TO MEASURE THE GAP
OF THE OIL SCRAPER RING END: IF CLEAR-
ANCE IS EXCESSIVE, REPLACE THE THREE
PISTON RINGS.
Engine
ENG - 43

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