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Toro 08781 Operator's Manual

Rear remote hydraulic kit
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Rear Remote Hydraulic Kit
Sand Pro
Model No. 08781—Serial No. 409800000 and Up
This product complies with all relevant European
directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
Note:
For Sand Pro Models 08703 and 08705, order
the following parts before installing this kit:
Description
Part number
Dipstick
110-8162
Valve plate
108-8460-01
Thread-forming
32144-11
screw (5/16 x 3/4
inch)
Toro PX extended
133-8086
life Hydraulic fluid
(5 gallons)
WARNING
Hydraulic fluid escaping under pressure can
penetrate skin and cause injury.
• Make sure that all hydraulic fluid hoses
and lines are in good condition and all
hydraulic connections and fittings are tight
before applying pressure to the hydraulic
system.
• Keep your body and hands away from
pin-hole leaks or nozzles that eject
high-pressure hydraulic fluid.
• Use cardboard or paper to find hydraulic
leaks.
• Safely relieve all pressure in the hydraulic
system before performing any work on the
hydraulic system.
• Seek immediate medical attention if fluid
is injected into skin.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready.
identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.
© 2022—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
/Infield Pro
®
3040 and 5040 Traction Unit
Quantity
1
1
2
6.7 L (7 US qt)
Figure 1
Register at www.Toro.com.
Figure 1
1. Location of the model and serial numbers
Model No.
Serial No.
Note:
Determine the left and right sides of the
machine from the normal operating position.
Original Instructions (EN)
Printed in the USA
All Rights Reserved
Form No. 3457-862 Rev A
Installation Instructions
*3457-862*
g220043

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Summary of Contents for Toro 08781

  • Page 1 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.

  • Page 2: Safety And Instructional Decals

    Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal110-1303 110-1303 1. Pressure 3. High pressure fluid, injection into body hazard—shut off the engine, stop the attachment, and disconnect the quick-connect ports.
  • Page 3 Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. – No parts required Remove the air cleaner. Remove the hydraulic reservoir and – No parts required shrouds.

  • Page 4: Preparing The Machine

    Procedure Description Qty. Harness Switch Install the switch and harness. Fuse 6.6 L (7 US qt) for Models Install the hydraulic fluid and check for Hydraulic fluid 08703 leaks. 08705 Preparing the Machine No Parts Required Procedure Park the machine on a level surface. Lower the attachments.
  • Page 5 Cover the hose or insert a rag into it so that no dirt or debris gets into it while installing this kit. Remove the opposite bolt holding the air-cleaner strap to the machine frame. Removing the Hydraulic Reservoir and Shrouds No Parts Required g003581 Procedure...
  • Page 6 g003838 Figure 6 g003575 1. Bolt 2. Rear hitch shield Figure 8 1. Hydraulic tank 4. Nut Remove the 2 screws securing the center 2. Bolt 5. Side bracket shroud to the frame (Figure 7). Remove and 3. Top bracket 6.
  • Page 7 g015917 Figure 9 1. Large 90-degree elbow 5. Small 90-degree tee (install at angle shown) (install at angle shown) g003578 Figure 10 6. Remove the small plug. 2. Strainer 3. Remove the large plug. 7. 45 degrees 1. Muffle clamp 4.

  • Page 8: Installing The Valve

    Installing the Valve Parts needed for this procedure: Valve Bolt (1/4 x 3 inches) Nut (1/4 inch) Small 90-degree elbow Tee fitting Relay Procedure Note: Make sure that all O-rings are lubricated and properly positioned on all fittings before installation. g363211 Figure 12 Note:...
  • Page 9 Position hydraulic line number 2 into the machine as shown in Figure Install hydraulic line number 2 to the 90-degree elbow and the top of the new valve (Figure 15). Install hydraulic line number 2 to the upper female coupler (Figure 15).

  • Page 10: Installing The Hydraulic Pump

    Installing the Hydraulic Pump Parts needed for this procedure: Hydraulic pump 45-degree fitting (male ends) Hub assembly Square key (1/4 x 1 inch) Setscrew (5/16 x 3/4 inch) Pump bracket g003818 Figure 18 Bolt (with thread-locking compound) (5/16 x 3/4 inch) 1.
  • Page 11 Note: Verify that there is a gap between the pump plate and the hub assembly. If there is no gap, then the hub assembly is not installed correctly and needs to be seated correctly (Figure 21). g003610 Figure 19 1. Pump bracket 4.
  • Page 12 g362945 Figure 22 1. Hydraulic line number 1 4. Hydraulic line number 4 2. Hydraulic line number 2 5. Hydraulic line number 5 3. Hydraulic line number 3 Install the existing hoses back onto the hydraulic tank. Install the hydraulic tank to the frame and secure it with the 3 brackets previously removed and g363375 Figure 24...
  • Page 13 Installing the Hydraulic Hoses Parts needed for this procedure: Large hydraulic hose Hydraulic hose with fittings Large hose clamp Small hose clamp Small molded hydraulic hose R-clamp Bolt (5/16 x 7/8 inch) Flange nut (5/16 inch) Procedure Note: Make sure that nothing rubs against any hoses. g363508 Figure 25 Slide the 2 large hose clamps onto the large...
  • Page 14 Install the R-clamp to the retainer bracket with a bolt (5/16 x 7/8 inch) and a nut (5/16 inch); refer Figure Install the hydraulic hose with fittings to the fitting on hydraulic line number 2 as shown in Figure g362948 Figure 28 1.
  • Page 15 Refer to Figure 30 for the correct locations of the hoses and hydraulic lines to the hydraulic pump. g363520 Figure 30 1. Hydraulic line number 3 4. Hydraulic hose with fittings 5. Large hydraulic hose 2. Coupler bracket 3. R-clamp 6.
  • Page 16 Tightening All Connections No Parts Required Procedure Note: Make sure that the hoses and hydraulic lines are routed away from and to do not rub against any sharp, hot, or moving components. When all hydraulic lines and hoses are installed, tighten all of the connections.
  • Page 17 Install the control panel to the machine. Install the small connector to the new valve (Figure 35). g003648 Figure 34 1. Switch 4. Switch connector 2. Screw 5. Main harness connector 3. Control panel Install the fuse into right slot in the fuse block (Figure 32).
  • Page 18 Gangrene may result if Contact your authorized Toro distributor for the this is not done. correct dipstick (Part No. 110-8162). • Keep body and hands away from...
  • Page 19 g003581 Figure 38 1. Left wheel shroud 3. Left tire 2. Flange-head screws 4. Nut Lower the machine onto the ground. Install the rear hitch shield. Install the air-cleaner assembly.
  • Page 20 Notes:...
  • Page 21 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 22 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Regulations.
  • Page 23 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
  • Page 24 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.