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Rear Remote Hydraulic Kit
Sand Pro
Model No. 08781—Serial No. 315000001 and Up
This product contains a chemical or chemicals known to the State of California
WARNING
Hydraulic fluid escaping under pressure can
penetrate skin and cause injury.
• Make sure that all hydraulic fluid hoses
and lines are in good condition and all
hydraulic connections and fittings are tight
before applying pressure to the hydraulic
system.
• Keep your body and hands away from
pin-hole leaks or nozzles that eject
high-pressure hydraulic fluid.
• Use cardboard or paper to find hydraulic
leaks.
• Safely relieve all pressure in the hydraulic
system before performing any work on the
hydraulic system.
• Seek immediate medical attention if fluid
is injected into skin.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready.
identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.
© 2017—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
/Infield Pro
Proposition 65 Warning
to cause cancer, birth defects, or reproductive harm.
Figure 1
Register at www.Toro.com.
®
3040 and 5040 Traction Unit
WARNING
CALIFORNIA
1. Location of the model and serial numbers
Model No.
Serial No.
Note:
Determine the left and right sides of the
machine from the normal operating position.
Form No. 3416-266 Rev A
Installation Instructions
Figure 1
Original Instructions (EN)
All Rights Reserved *3416-266* A
Printed in the USA
g220043
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Summary of Contents for Toro 08781
- Page 1 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Note: Determine the left and right sides of the Dealer or Toro Customer Service and have the model machine from the normal operating position. and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
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Page 2: Safety And Instructional Decals
Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal110-1303 110-1303 1. Pressure 3. High pressure fluid, injection into body hazard—stop the engine, stop the implement,... - Page 3 Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. – No parts required Remove the air cleaner. Remove the hydraulic reservoir and – No parts required shrouds.
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Page 4: Preparing The Machine
Procedure Description Qty. Large hydraulic hose Hydraulic hose with fittings Large hose clamp Small hose clamp Install the hydraulic hoses. Small molded hydraulic hose R-clamp Bolt (5/16 x 7/8 inch) Flange nut (5/16 inch) – No parts required Tighten all connections. Harness Switch Install the switch and harness. - Page 5 Remove the 4 flange-head screws securing the left wheel shroud to the frame (Figure Remove and retain the shroud. g003580 Figure 3 1. Bolt 4. Cap 2. Air-cleaner strap 5. Air-cleaner canister 3. Machine frame g003581 Figure 4 Cover the hose or insert a rag into it so that no 1.
- Page 6 g003838 Figure 6 g003575 1. Bolt 2. Rear hitch shield Figure 8 1. Hydraulic tank 4. Nut Remove the 2 screws securing the center 2. Bolt 5. Side bracket shroud to the frame (Figure 7). Remove and 3. Top bracket 6.
- Page 7 g015917 Figure 9 1. Large 90-degree elbow 5. Small 90-degree tee (install at angle shown) (install at angle shown) g003578 Figure 10 6. Remove the small plug. 2. Strainer 3. Remove the large plug. 7. 45 degrees 1. Muffle clamp 4.
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Page 8: Installing The Valve
Installing the Valve Parts needed for this procedure: Valve Valve plate Bolt (1/4 x 1-3/4 inches) Nut (1/4 inch) Small 90-degree elbow g003576 Figure 12 Tee fitting Thread-forming screw (9/32 x 3/4 inch) 1. Tee adapter 6. Valve bracket 2. Small 90-degree elbow 7. - Page 9 Installing Hydraulic Lines 1, 2, and 5 Parts needed for this procedure: Hydraulic cap Hydraulic line number 1 Hydraulic line number 2 Hydraulic line (hose) number 5 g003608 Figure 15 1. Tee fitting on the side of 4. Upper male coupler Procedure the valve 2.
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Page 10: Installing The Hydraulic Pump
g003611 Figure 18 1. 45-degree elbow 4. Male end 2. Hydraulic pump 5. Female end g015919 3. Large 90-degree elbow Figure 17 (with hose barbed end) 1. Hydraulic line number 1 4. Hydraulic line (hose) number 5 Remove the existing cover over the engine PTO 2. - Page 11 Align the hub assembly with the square key and install it onto the engine PTO (power takeoff) shaft (Figure 20). Note: Make sure that the hub assembly is totally bottomed out on the shaft. Apply removable thread-locking compound to the 2 setscrews (5/16 x 3/4 inch) and install them into the hub assembly to secure it to the PTO shaft (Figure...
- Page 12 Apply removable thread-locking compound to the 2 setscrews (5/16 x 3/4 inch) and install them into the hub assembly to secure the hydraulic pump shaft (Figure 21). Installing Hydraulic Lines 3 and 4 Parts needed for this procedure: Hydraulic line number 3 g003575 Figure 24 Hydraulic line number 4...
- Page 13 Tighten a hose clamp around the hose and elbow (Figure 27). Install the large hydraulic hose to hydraulic line number 3 (Figure 27). Tighten the hose clamp around the hose and hydraulic line number 3 (Figure 27). g003582 Figure 26 1.
- Page 14 Install the hydraulic hose with fittings to the fitting on hydraulic line number 2 as shown in Figure g003840 g219889 Figure 31 Figure 29 1. Hydraulic line number 3 4. Large hydraulic hose 1. Valve 3. Hydraulic hose with fittings 2.
- Page 15 Installing the Switch and Harness Parts needed for this procedure: Harness Switch Fuse Procedure Remove the control panel from the machine. g018784 Figure 32 Remove the plastic plug from the panel and install the switch to the panel (Figure 35). 1.
- Page 16 Fasten the wire harness to the valve with a cable tie. g005083 g003620 Figure 34 Figure 36 1. Main harness connector 2. Jumper wire 1. Valve 4. Cable tie 2. Small connector 5. Relay Install the main harness connector to the main 3.
- Page 17 Insert the new dipstick and check the level of Install the front shroud to the frame with 4 the hydraulic fluid (Figure 37). flange-head screws. Slowly add the additional fluid to bring it to the Install the 4 flange-head screws securing the left Full mark.
- Page 18 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 19 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 20 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.