Rack And Pinion Disassembly - Club Car TURF 272 2005 Maintenance Service Manual

STEERING AND FRONT SUSPENSION

RACK AND PINION DISASSEMBLY

1. Remove the two ball joints and inspect for excessive wear (Figure 7-9, Page 7-7).
2. Remove both drag links (Figure 7-10, Page 7-7).
Figure 7-9 Ball Joint
3. Remove both bellows clamps (metal clamps or plastic wire ties) (Figure 7-11, Page 7-7).
NOTE: If the dust seal bellows are secured with a metal clamp, remove the clamp. Do reuse the clamp
when the rack and pinion is reassembled. Use a plastic wire tie to secure the dust seal bellows.
Figure 7-11 Dust Bellows Clamp
4. Remove the two hex nuts (12) and slide off both of the dust seal bellows (10) (Figure 7-19, Page 7-10).
5. Remove rack screw nut (8), rack guide screw (7), rack guide pressure spring (6) and the rack guide (5).
2005 Turf/Carryall 272/472 and XRT 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
Rack and Pinion
Figure 7-10 Drag Link
7
Page 7-7