Bed Stop Bumper Adjustment; Rear Fender; Rear Fender Removal; Rear Fender Installation - Club Car TURF 272 2005 Maintenance Service Manual

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BODY AND TRIM

BED STOP BUMPER ADJUSTMENT

1. Turf 272/Carryall 272/XRT 1200:
1.1. Adjust the two front bumpers (16) by loosening the 1/4-20 nylon locknuts (17) and position so that
when the cargo bed is lowered, both bumpers are centered on the bed frame weldments
(Figure 4-5, Page 4-10).
1.2. Tighten locknuts (17) to 20 in-lb (2.3 N·m).
1.3. Adjust the two rear bumpers (18) loosening the 1/4-20 nylon locknuts (19) until a 1/8-inch gap
between the bottom of the bumper head and the frame weldment is achieved. Do not tighten to the
frame. The bumper is designed to "float." Weldments on the frame should rest on these two
bumpers.
2. Carryall 472/XRT 1200SE:
2.1. Adjust the two bed stop bumpers (5) by loosening the 1/4-20 nylon locknuts (7) and washers (6) and
position so that when the cargo bed is lowered, both bumpers are centered on the bed frame weld-
ments (Figure 4-6, Page 4-11).
2.2. Tighten locknuts (8) to 20 in-lb (2.3 N·m).

REAR FENDER

Read General Warning, Section 1, Page 1-1.

REAR FENDER REMOVAL

1. Remove one 1/4-20 nylon locknut (5), fender washers (4) and 1/4-20 x 1-inch hex-head bolt (3) from the
top, and underneath, of fender (1) (Figure 4-7, Page 4-14 or Figure 4-8, Page 4-15).
2. Remove the two 1/4-20 nylon locknuts (5), fender washers (4) and 1/4-20 x 1-inch hex-head bolts (3)
from the front surface of the fender (1).
3. Remove the two 1/4-20 nylon locknuts (5), fender washers (4) and 1/4-20 x 1-inch hex-head bolts (3)
attaching the fender wall (1) to the vehicle frame.
4. Remove fender (1) from the vehicle.
5. Repeat steps 1 through 4 for removal of the opposite fender if necessary.

REAR FENDER INSTALLATION

1. Reverse the rear fender removal process. Tighten bolts to 35 in-lb (4.0 N·m) (Figure 4-7, Page 4-14 or
Figure 4-8, Page 4-15). See following NOTE.
NOTE: Use new nylon locknuts when performing this assembly procedure.
The rear fender with the warning decal should be installed on the passenger side of the vehicle.
The decal should be plainly visible when the cargo bed is raised.

TAILSKIRT

Read General Warning, Section 1, Page 1-1.

TAILSKIRT REMOVAL

1. Remove the two thread-forming screws (7) and flat washers (8) from the tailskirt (6) and slide tailskirt
from under the back edge of the rear of the body and vehicle frame (Figure 4-7, Page 4-14 or
Figure 4-8, Page 4-15).
Page 4-12 2005 Turf/Carryall 272/472 and XRT 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
Rear Fender