Cargo Bed Installation - Club Car TURF 272 2005 Maintenance Service Manual

BODY AND TRIM
Cargo Bed Removal, Continued:
2. Carryall 472/XRT 1200SE:
2.1. Remove two 3/8-16 nylon locknuts (2) from left and right cargo bed hinge/bolt assemblies
(Figure 4-6, Page 4-11).
2.2. Apply slight upward pressure (by hand) on the rear of the bed to relieve pressure on the hinges, and
remove the 3/8 x 3-3/8-inch hinge bolts (1) from the hinge assemblies.
2.3. Raise rear edge of bed approximately 6 inches (15.2 cm) and pull bed assembly toward rear of
vehicle (approximately 3 inches (7.6 cm)) to release bed latch assembly (6) from latch plate (11)
and lift bed from vehicle.
TYPICAL
9
4 PLACES
11
12
13

CARGO BED INSTALLATION

NOTE: Cargo bed removal and installation will be easier with the help of an additional person.
1. Turf 272/Carryall 272/XRT 1200:
1.1. Hold front of bed lower than rear of bed and place front edge of bed onto vehicle frame and align
latches (10) with latch plates (11) (Figure 4-5, Page 4-10).
1.2. Lower rear edge of bed onto vehicle and align frame hinge brackets (14) with bed hinge brackets
(15).
1.3. Start the bolts (9) into left and right hinge assemblies. Use alignment tool if necessary.
1.4. Use a small hammer to lightly tap bolts through hinge assembly.
1.5. Install nylon locknut (8) on each bolt (9) and tighten to 15 ft-lb (21 N·m).
1.6. Lift bed from bed latch and with prop rod in a slot notch, place prop rod (1) or (25) in bed mounting
hole and install flat washer (4) and a new cotter pin (3) onto prop rod.
1.7. Proceed to Bed Stop Bumper Adjustment on page 4-12.
2. Carryall 472/XRT 1200SE:
2.1. Hold front of bed lower than rear of bed and place front edge of bed onto vehicle frame and align
bed latches (6) with latch plates (11) (Figure 4-6, Page 4-11).
2.2. Lower rear edge of bed onto vehicle and align frame hinge brackets (3) with bed hinge brackets (4).
2.3. Start the bolts (1) into left and right hinge assemblies. Use an alignment tool if necessary.
2.4. Use a small hammer to lightly tap bolts through hinge assembly.
2.5. Install nylon locknuts (2) on each bolt (1) and tighten to 15 ft-lb (20 N·m).
2.6. Proceed to Bed Stop Bumper Adjustment on page 4-12.
2005 Turf/Carryall 272/472 and XRT 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
5
TYPICAL
2 PLACES
7
8
TYPICAL
10
4 PLACES
Figure 4-6 Carryall 472/XRT 1200SE Cargo Bed
1
6
4
Cargo Bed
3
2
4
Page 4-11