Brake Shoe Installation - Club Car TURF 272 2005 Maintenance Service Manual

MC012C-AS00 TRANSAXLE: HYDRAULIC AND PARK BRAKE SYSTEMS
9.3. Disassemble the lever and strut by removing the C-clip and pin (Figure 6-8, Page 6-10).
9.4. Use a wire brush to remove corrosion and contaminants from the contact areas of the strut and
lever.
9.5. Brush a light coat of white lithium NLGI Number 2 grease (Dow Corning
on the pin and contact surfaces and assemble the lever and strut. See following WARNING.
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WARNING
• Make sure the C-clip is properly seated in the groove of the pin. An improperly installed C-clip
could result in a non-functioning park brake.
• Apply grease carefully when performing the following steps. Do not allow any grease to get
on the friction surfaces of the brake shoe pads. Failure to heed this warning could cause
diminished brake performance, possibly resulting in property damage or severe personal
injury.
BOSSES
Figure 6-9 Lubricate Raised Bosses
10. Brush a light coat of white lithium NLGI Number 2 grease (Dow Corning BR2-Plus or equivalent) on each
of the six raised bosses on the back plate (Figure 6-9, Page 6-11). See preceding WARNING.
11. Brush a light coat of white lithium NLGI Number 2 grease (Dow Corning BR2-Plus or equivalent) to each
end of both brake shoes and into the slots in the brake shoe mounting block. Apply grease to the notches
in the mechanical park brake mechanism (Figure 6-10, Page 6-11). See preceding WARNING.
12. Repeat steps 1 through 11 for the remaining brake cluster assemblies if necessary.

BRAKE SHOE INSTALLATION

See General Warning, Section 1, Page 1-1.
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WARNING
• If at any point in this procedure the hydraulic system is opened, the brakes must be bled after
the correct installation of the brake components. Failure to bleed the brakes could result in
decreased braking performance due to air being trapped in the hydraulic system. Use only
DOT 5 brake fluid. See Bleeding the Hydraulic Brake System on page 6-31. See following
NOTE.
NOTE: This vehicle uses a pair of identical brake shoes in each front and rear brake cluster. Each shoe
must be positioned so that the adjuster pin is inserted into the slot of the brake shoe (Figure 6-11,
Page 6-12).
2005 Turf/Carryall 272/472 and XRT 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
BOSSES
*
Present on rear brake clusters only.
®
BR2-Plus or equivalent)
*
*
Figure 6-10 Lubricate Rear Brake Cluster
6
Brake Shoe Installation
Page 6-11