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TURF 272
Club Car TURF 272 Manuals
Manuals and User Guides for Club Car TURF 272. We have
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Club Car TURF 272 manuals available for free PDF download: Maintenance Manual, Maintenance And Service Manual
Club Car TURF 272 Maintenance Manual (604 pages)
GASOLINE VEHICLES
Brand:
Club Car
| Category:
Golf Cars
| Size: 27.03 MB
Table of Contents
Table of Contents
5
Section 1 - Safety
21
General Warning
21
Section 2 - Vehicle Specifications
25
General Information
25
Section 3 - General Information
27
General Information
27
Engine and Transaxle Identification
27
Serial Number Identification
28
Storage
28
Returning the Stored Vehicle to Service
30
Section 4 - Body and Trim
33
Cleaning the Vehicle
34
Front Body Repair
35
Abrasions and Haze
35
Light Scratches
35
Large Scratches and Abrasions
35
Tube Bumper
35
Tube Bumper Removal
35
Tube Bumper Installation
35
Front Body Components
35
Dashboard Removal
35
Dashboard Installation
36
Front Body Removal
36
Front Fender Removal
38
Front Fender Installation
38
Front Body Installation
38
Seat
38
Seat Removal
40
Seat Installation
40
Seat Support
40
Seat Support Removal
40
Seat Support Installation
41
Armrest Removal
41
Armrest Installation
41
Cargo Bed
41
Cargo Bed Removal
41
Cargo Bed Installation
43
Bed Stop Bumper Adjustment
43
Rear Fender
43
Rear Fender Removal
43
Rear Fender Installation
44
Tailskirt
44
Tailskirt Removal
44
Tailskirt Installation
46
Trailer Hitch
46
Trailer Hitch Removal
46
Trailer Hitch Installation
46
Floor Mat
47
Floor Mat Removal
47
Floor Mat Installation
47
Section 5 - Accelerator and Brake Pedal Assemblies
51
Brake Pedal
52
Brake Pedal Removal
52
Brake Pedal Installation
53
Accelerator Pedal
54
Accelerator Pedal Removal
54
Accelerator Pedal Installation
55
Brake Pedal Adjustment
56
Accelerator Pedal Adjustment
57
Section 6A - Mc012C-As00 Transaxle: Hydraulic and Park Brake Sys
61
Tems
62
General Information
62
Transaxle Identification
62
Brake System Inspection
63
Brake System Troubleshooting
66
Brake Drum Removal
69
Front Wheel Brake Drum Removal
69
Rear Wheel Brake Drum Removal
70
Brake Shoe Removal
71
Front Brake Shoe Removal
71
Rear Brake Shoe Removal
71
Brake Cluster Inspection and Cleaning
72
Brake Shoe Installation
74
Front Brake Shoe Installation
74
Rear Brake Shoe Installation
76
Brake Drum Installation
77
Front Wheel Brake Drum Installation
77
Rear Wheel Brake Drum Installation
79
Brake Cluster Assembly Replacement
80
Front Brake Cluster Assembly Removal
80
Front Brake Cluster Assembly Installation
81
Rear Brake Cluster Assembly Removal
81
Rear Brake Cluster Assembly Installation
82
Wheel Cylinder Replacement
83
Front Wheel Cylinder Removal
83
Front Wheel Cylinder Installation
83
Rear Wheel Cylinder Removal
84
Rear Wheel Cylinder Installation
84
Brake Shoe Adjuster Replacement
86
Front Brake Shoe Adjuster Removal
86
Front Brake Shoe Adjuster Installation
86
Rear Brake Shoe Adjuster Removal
87
Rear Brake Shoe Adjuster Installation
87
Hydraulic Line and Hose Replacement
87
Front Brake Line Removal
88
Front Brake Line Installation
88
Front Brake Hose Assembly Removal
88
Front Brake Hose Assembly Installation
90
Rear Brake Line Removal
90
Rear Brake Line Installation
90
Rear Brake Hose Removal
91
Rear Brake Hose Installation
91
Master Cylinder and Bell Crank Replacement
91
Bell Crank Removal
91
Bell Crank Installation
92
Master Cylinder Removal
92
Master Cylinder Installation
93
Bleeding the Hydraulic Brake System
93
Purging the Hydraulic System
95
Filling the Hydraulic System
96
Park Brake System
97
Park Brake Cable Removal
97
Park Brake Cable Installation
97
Park Brake Handle Removal
99
Park Brake Handle Installation
99
Park Brake Adjustment
99
Section 6B - Mc010C-Bs00 Transaxle: Hydraulic and Park Brake Sys
103
Tems
104
General Information
104
Transaxle Identification
104
Brake System Inspection
105
Brake System Troubleshooting
108
Brake Drum Removal
111
Front Wheel Brake Drum Removal
111
Rear Wheel Brake Drum Removal
112
Brake Shoe Removal
113
Front Brake Shoe Removal
113
Rear Brake Shoe Removal
113
Brake Cluster Inspection and Cleaning
114
Brake Shoe Installation
116
Front Brake Shoe Installation
116
Rear Brake Shoe Installation
118
Brake Drum Installation
119
Front Wheel Brake Drum Installation
119
Rear Wheel Brake Drum Installation
121
Brake Cluster Assembly Replacement
122
Front Brake Cluster Assembly Removal
122
Front Brake Cluster Assembly Installation
123
Rear Brake Cluster Assembly Removal
123
Rear Brake Cluster Assembly Installation
124
Wheel Cylinder Replacement
125
Front Wheel Cylinder Removal
125
Front Wheel Cylinder Installation
125
Rear Wheel Cylinder Removal
126
Rear Wheel Cylinder Installation
126
Brake Shoe Adjuster Replacement
127
Front Brake Shoe Adjuster Removal
128
Front Brake Shoe Adjuster Installation
128
Rear Brake Shoe Adjuster Removal
128
Rear Brake Shoe Adjuster Installation
129
Hydraulic Line and Hose Replacement
129
Front Brake Line Removal
129
Front Brake Line Installation
131
Front Brake Hose Assembly Removal
131
Front Brake Hose Assembly Installation
131
Rear Brake Line Removal
132
Rear Brake Line Installation
132
Rear Brake Hose Removal
132
Rear Brake Hose Installation
133
Master Cylinder and Bell Crank Replacement
133
Bell Crank Removal
133
Bell Crank Installation
133
Master Cylinder Removal
134
Master Cylinder Installation
134
Bleeding the Hydraulic Brake System
135
Purging the Hydraulic System
137
Filling the Hydraulic System
138
Park Brake System
138
Park Brake Cable Removal
138
Park Brake Cable Installation
139
Park Brake Handle Removal
140
Park Brake Handle Installation
141
Park Brake Adjustment
141
Section 7 - Steering and Front Suspension
143
General Information
144
Steering Wheel
144
Steering Wheel Removal
144
Steering Wheel Installation
146
Steering Column
147
Steering Column Removal
147
Steering Column Disassembly
148
Steering Column Assembly
148
Steering Column Installation
149
Rack and Pinion
149
Rack and Pinion Removal
149
Rack and Pinion Disassembly
150
Rack and Pinion Assembly
153
Rack and Pinion Installation
154
Front Suspension
156
Lubrication
156
Wheel Alignment
156
Front Suspension Components
158
Kingpin and Steering Spindle Removal
158
Kingpin and Steering Spindle Installation
158
A-Arm Removal
159
A-Arm Installation
161
Shock Absorber Removal
161
Shock Absorber Installation
162
Front Wheel Bearings and Hubs
163
Front Wheel Free Play Inspection
163
Front Wheel Bearings and Hub Removal
163
Front Wheel Bearings and Hub Installation
163
Section 8 - Wheels and Tires
165
General Information
166
Wheels
166
Wheel Removal
166
Wheel Installation
167
Tires
167
Tire Repair
167
Tire Removal
167
Tire Installation
167
Section 9 - Rear Suspension
169
General Information
170
Shock Absorbers
170
Shock Absorber Removal and Inspection
170
Shock Absorber Installation
173
Multi-Leaf Springs
173
Multi-Leaf Spring Removal
173
Multi-Leaf Spring Installation
174
Snubber
175
Snubber Removal
175
Snubber Installation
175
Section 10 - Periodic Maintenance
177
General Information
178
Pre-Operation and Daily Safety Checklist
179
Performance Inspection
179
Periodic Service Schedule
180
Periodic Lubrication Schedule
181
Master Cylinder
182
Brake Fluid
182
Engine Oil
182
Oil Viscosity
183
Fueling Instructions
183
Battery
184
Section 11A - Troubleshooting and Electrical System: Fe400, Key-Start Engine
185
General Information
186
Troubleshooting Guide
187
Electrical System
191
Wiring Diagram
192
Electrical Circuits
194
Starter Circuit
194
Generator Circuit
194
Engine Ignition Circuit
195
Engine Kill Circuit
195
Reverse Buzzer Circuit
196
Low Oil Warning Circuit
196
Lockout Cam Circuit
197
Fuel Gauge and Sending Unit Circuit
198
Hour Meter Circuit
199
Lighting Circuit
199
Circuit Testing
199
Testing the Starter Circuit and Generator Circuit
200
Testing the Engine Ignition Circuit
201
Testing the Engine Kill Circuit
201
Testing the Reverse Buzzer Circuit
202
Testing the Low Oil Warning Circuit
203
Testing the Lockout Cam Circuit
204
Testing the Fuel Gauge and Sending Unit Circuit
204
Testing the Lighting Circuit
205
Test Procedures
205
Index of Test Procedures
205
Section 11B - Troubleshooting and Electrical System: Fe350, Pedal-Start Engine
235
General Information
236
Troubleshooting Guide
237
Electrical System
241
Starter Circuit
244
Generator Circuit
244
Engine Ignition Circuit
245
Engine Kill Circuit
245
Reverse Buzzer Circuit
246
Low Oil Warning Circuit
246
Neutral Lockout Circuit
247
Fuel Gauge and Sending Unit Circuit
248
Hour Meter Circuit
249
Lighting Circuit
249
Testing the Starter Circuit and Generator Circuit
250
Testing the Engine Ignition Circuit
250
Testing the Engine Kill Circuit
251
Testing the Reverse Buzzer Circuit
253
Testing the Low Oil Warning Circuit
254
Testing the Neutral Lockout Circuit
254
Testing the Fuel Gauge and Sending Unit Circuit
255
Testing the Lighting Circuit
256
Index of Test Procedure
257
Section 12A - Electrical Components: Fe400, Key-Start Engine
285
Starter/Generator
286
Voltage Regulator
297
Diode
298
Key Switch
300
Solenoid
301
Fuse
302
Lockout Cam Limit Switch
304
Lockout Cam
305
Reverse Warning Buzzer
306
Reverse Buzzer Limit Switch
307
Oil Warning Light
308
Fuel Gauge/Hour Meter
309
Fuel Level Sending Unit
310
RPM Limiter
310
Ignition Coil
311
Oil Level Sensor
314
Headlights
315
Headlight Diode
316
Light Switch
317
Battery
317
Ground Cables
322
Section 12B - Electrical Components: Fe350, Pedal-Start Engine
323
Starter/Generator
324
Voltage Regulator
335
Key Switch
336
Solenoid
337
Kill Limit Switch
340
Neutral Lockout Limit Switch
341
Neutral Lockout Cam
342
Reverse Warning Buzzer
343
Reverse Buzzer Limit Switch
344
Oil Warning Light
345
Fuel Gauge/Hour Meter
346
RPM Limiter
347
Ignition Coil
348
Oil Level Sensor
351
Headlights
352
Voltage Limiter
353
Light Switch
354
Battery
354
Charging the Battery
357
Ground Cables
359
Section 13 - Fe350 and Fe400 Engines
362
General Information
362
Special Engine Service Tools Available from Club Car
363
Before Servicing
363
Mechanical Systems
363
Lubrication System
365
Hydraulic Lifters
366
Spark Plug
367
Engine Mounting Plate
368
Cylinder Head
368
General Information
368
Cylinder Shroud Removal
369
Rocker Arm and Push Rod Removal
370
Cylinder Head Removal
370
Valve Removal
371
Breather Valve (Reed Valve)
372
Cylinder Head Cleaning and Inspection
373
Valve Guides
373
Valve Seats
374
Valves
377
Rocker Arm and Rocker Shaft Inspection
378
Push Rod Inspection
379
Cylinder Head Installation
379
Valve Clearance Check and Adjustment
379
Breather Valve (Reed Valve)
380
Installation of Remaining Engine Components
381
Crankcase
382
Engine Removal
382
Crankcase Cover Removal
382
Oil Level Sensor
382
Camshaft and Hydraulic Lifters
385
Piston and Connecting Rod
386
Cylinder Block
389
Ignition Coil and Flywheel
391
Oil Pump
393
Oil Pressure Relief Valve
394
Crankshaft and Counterbalance
396
Counterbalance Weight
398
Oil Screen
401
Ball Bearing
401
Oil Seals
402
Crankshaft Axial Play Adjustment
405
Crankcase Cover Installation
408
Engine Assembly
409
Service Specifications
411
Specifications for Resizing Cylinder Bore
412
Torque Specifications
412
Adjustment and Settings
413
Section 14 - Fuel System
415
General Information
416
How the Carburetor Works
416
Main System
416
Slow Speed System
417
Choke and Fresh Air System
417
Float System
418
Carburetor
419
Main Jet Elevation/Size Chart
420
Changing the Main Jet
420
Engine Control Linkage
424
General Information
424
Accelerator Rod
424
Governor Cable
426
Accelerator Cable
426
Closed Throttle or Idle Adjustment
428
Engine RPM Adjustment
428
Choke and Air Intake System
430
General Information
430
Choke Cable Removal
431
Choke Cable Installation
431
Air Box Removal
431
Air Box Installation
431
Intake Duct Repair
432
Intake Duct Removal
432
Intake Duct Installation
433
Air Filter
434
Fuel Filters
435
General Information
435
Fuel Filter Removal
435
Fuel Filter Installation
436
Fuel Pump
436
General Information
436
Fuel Pump Removal
438
Fuel Pump Disassembly
438
Fuel Pump Cleaning and Inspection
439
Fuel Pump Assembly
439
Fuel Pump Installation
440
Fuel Tank
440
General Information
442
Fuel Tank Removal
442
Fuel Tank Disposal
443
Fuel Tank Storage
443
Fuel Tank Installation
444
Fuel Lines
445
Fuel Shut-Off Valve
446
Section 15 - Exhaust System
449
General Information
450
Muffler
450
Muffler Removal
450
Muffler Installation
451
Section 16A - Mc012C-As00 Unitized Transaxle with Differential Lock
455
Transaxle Models and Identification
456
Lubrication
457
Axle Shaft
459
Axle Shaft, Bearing, and Oil Seal Removal
459
Axle Bearing Removal
461
Axle Shaft, Bearing, and Oil Seal Installation
461
Unitized Transaxle Removal
463
Unitized Transaxle Disassembly
472
Component Disassembly
474
Differential Gear Lock Housing Disassembly
474
Governor Gear Disassembly
476
Differential Gear Case Disassembly
476
Shifter Fork Disassembly
479
Synchronizer Gear Disassembly
479
Intermediate Gear Disassembly
480
Idler Shaft Disassembly
481
Unitized Transaxle Component Inspection
482
Idler Shaft Assembly
482
Intermediate Gear Assembly
483
Synchronizer Gear Assembly
483
Shifter Fork Assembly
485
Differential Gear Case Assembly
485
Governor Gear Assembly
487
Differential Gear Lock Housing Assembly
487
Unitized Transaxle Assembly
488
Unitized Transaxle Installation
496
Forward/Reverse Shifter Cable
504
Forward/Reverse Shifter Cable Removal
504
Forward/Reverse Shifter Cable Installation
504
Forward/Reverse Shifter Cable Adjustment
505
Differential Lock System
506
Differential Lock System Inspection
506
Differential Lock Cable Removal
506
Differential Lock Cable Installation
507
Section 16B - Mc010C-Bs00 Unitized Transaxle with Differential Lock
509
Transaxle Models
510
Lubrication
511
Axle Shaft
513
Axle Shaft and Oil Seal Removal
513
Axle Bearing
514
Axle Shaft and Oil Seal Installation
517
Unitized Transaxle Removal
517
Unitized Transaxle Disassembly
526
Component Disassembly
529
Differential Gear Lock Housing Disassembly
529
Governor Gear Disassembly
530
Differential Gear Case Disassembly
530
Shifter Fork Disassembly
533
Synchronizer Gear Disassembly
533
Intermediate Gear Disassembly
534
Idler Shaft Disassembly
535
Unitized Transaxle Component Inspection
536
Idler Shaft Assembly
536
Intermediate Gear Assembly
537
Synchronizer Gear Assembly
537
Shifter Fork Assembly
539
Differential Gear Case Assembly
539
Governor Gear Assembly
541
Differential Gear Lock Housing Assembly
541
Unitized Transaxle Assembly
542
Unitized Transaxle Installation
549
Forward/Reverse Shifter Cable
557
Forward/Reverse Shifter Cable Removal
557
Forward/Reverse Shifter Cable Installation
558
Forward/Reverse Shifter Cable Adjustment
559
Differential Lock System
559
Differential Lock System Inspection
559
Differential Lock Cable Removal
560
Differential Lock Cable Installation
560
Section 17 - Torque Converter
563
General Information
564
Drive Belt
566
Drive Belt Removal
566
Drive Belt Installation
567
Drive Clutch
567
Drive Clutch Removal
567
Drive Clutch Cleaning and Inspection
568
Drive Clutch Disassembly
569
Inspection of Drive Clutch Parts
572
Drive Clutch Assembly
573
Drive Clutch Installation
575
Driven Clutch
576
Driven Clutch Removal
576
Driven Clutch Disassembly
576
Driven Clutch Inspection
576
Driven Clutch Assembly
578
Driven Clutch Installation
580
Advertisement
Club Car TURF 272 Maintenance And Service Manual (312 pages)
Brand:
Club Car
| Category:
Utility Vehicle
| Size: 18.79 MB
Table of Contents
Table of Contents
5
Section 1 - Safety
15
General Warning
15
Disabling the Vehicle
17
Disconnecting the Battery
17
Connecting the Battery
17
Section 2 - Vehicle Specifications
19
General Information
19
Section 3 - General Information
21
General Information
21
Engine Identification
21
Serial Number Identification
21
Storage
22
Preparing the Vehicle for Extended Storage
22
To Return Vehicle to Service
23
Section 4 - Body and Trim
25
Cleaning the Vehicle
25
Front Body Repair
26
Abrasions and Haze
26
Light Scratches
26
Large Scratches and Abrasions
26
Tube Bumper/Brush Guard
26
Tube Bumper/Brush Guard Removal
26
Tube Bumper/Brush Guard Installation
26
Front Body Components
27
Dashboard Removal
27
Dashboard Installation
27
Front Body Removal
29
Front Fender Removal
29
Front Fender Installation
29
Front Body Installation
29
Seat
29
Seat Adjustment
31
Front Seat Support
31
Front Seat Support Removal
31
Front Seat Support Installation
31
Rear Seat Support
33
Rear Seat Support Removal (Carryall 472/XRT 1200 SE)
33
Rear Seat Support Installation (Carryall 472/XRT 1200 SE)
33
Cargo Bed
35
Cargo Bed Removal
35
Cargo Bed Installation
35
Bed Stop Bumper Adjustment
37
Rear Fender
38
Rear Fender Removal
38
Rear Fender Installation
38
Tailskirt
38
Tailskirt Removal
38
Tailskirt Installation
38
Trailer Hitch
39
Trailer Hitch Removal
39
Trailer Hitch Installation
39
Receiver Hitch
39
Receiver Hitch Removal
39
Receiver Hitch Installation
39
Floor Mat
42
Floor Mat Removal
42
Floor Mat Installation
42
Section 5 - Accelerator and Brake Pedal Assemblies
43
Brake Pedal
43
Brake Pedal Removal
43
Brake Pedal Installation
43
Brake Pedal Adjustment
45
Accelerator Pedal
47
Accelerator Pedal Removal
47
Accelerator Pedal Installation
47
Accelerator Pedal Adjustment
48
Section 6 - Mc012C-Bs00 Transaxle: Hydraulic and Park Brake Systems
53
Brake System Inspection
53
Brake System Troubleshooting
55
Brake Drum Removal
58
Front Wheel Brake Drum Removal
58
Rear Wheel Brake Drum Removal
60
Brake Shoe Removal
60
Front Brake Shoe Removal
60
Rear Brake Shoe Removal
60
Brake Cluster Inspection and Cleaning
62
Brake Shoe Installation
63
Front Brake Shoe Installation
64
Rear Brake Shoe Installation
64
Brake Drum Installation
66
Front Wheel Brake Drum Installation
66
Rear Wheel Brake Drum Installation
68
Brake Cluster Assembly Replacement
69
Front Brake Cluster Assembly Removal
69
Front Brake Cluster Assembly Installation
69
Rear Brake Cluster Assembly Removal
70
Rear Brake Cluster Assembly Installation
71
Wheel Cylinder Replacement
71
Front Wheel Cylinder Removal
71
Front Wheel Cylinder Installation
72
Rear Wheel Cylinder Removal
72
Rear Wheel Cylinder Installation
72
Brake Shoe Adjuster Replacement
73
Front Brake Shoe Adjuster Removal
74
Front Brake Shoe Adjuster Installation
74
Rear Brake Shoe Adjuster Removal
74
Rear Brake Shoe Adjuster Installation
74
Hydraulic Line and Hose Replacement
75
Front Brake Line Removal
75
Front Brake Line Installation
75
Front Brake Hose Assembly Removal
76
Front Brake Hose Assembly Installation
76
Rear Brake Line Removal
76
Rear Brake Line Installation
77
Rear Brake Hose Removal
77
Rear Brake Hose Installation
80
Master Cylinder and Bell Crank Replacement
80
Bell Crank Removal
80
Bell Crank Installation
80
Master Cylinder Removal
80
Master Cylinder Installation
81
Bleeding the Hydraulic Brake System
83
Purging the Hydraulic System
84
Filling the Hydraulic System
84
Park Brake System
85
Park Brake Cable Removal
85
Park Brake Cable Installation
86
Park Brake Handle Removal
87
Park Brake Handle Installation
87
Park Brake Adjustment
87
Section 7 - Steering and Front Suspension
91
Steering Wheel
91
Steering Wheel Removal
91
Steering Wheel Installation
93
Steering Column
93
Steering Column Removal
93
Steering Column Disassembly
93
Steering Column Assembly
94
Steering Column Installation
95
Rack and Pinion
96
Rack and Pinion Inspection
96
Rack and Pinion Removal
96
Rack and Pinion Disassembly
97
Rack and Pinion Assembly
101
Rack and Pinion Installation
102
Front Suspension
103
Lubrication
103
Wheel Alignment
103
Front Suspension Components
104
Kingpin and Steering Spindle Removal
104
Kingpin and Steering Spindle Installation
105
A-Arm Removal
106
A-Arm Installation
106
Shock Absorber Removal
108
Shock Absorber Installation
108
Front Wheel Bearings and Hubs
109
Front Wheel Free Play Inspection
109
Front Wheel Bearings and Hub Removal
109
Front Wheel Bearings and Hub Installation
109
Section 8 - Wheels and Tires
111
General Information
111
Section 9 - Rear Suspension
113
Shock Absorbers
113
Shock Absorber Removal and Inspection
113
Shock Absorber Installation
113
Multi-Leaf Springs
113
Multi-Leaf Spring Removal
113
Multi-Leaf Spring Installation
115
Snubber
116
Snubber Removal
116
Snubber Installation
116
Section 10 - Periodic Maintenance
117
Periodic Service Schedule
117
Periodic Lubrication Schedule
119
Master Cylinder
120
Brake Fluid
120
Engine Oil
120
Engine Oil Level Check
120
Engine Oil and Filter Change
121
Oil Viscosity
124
Fueling Instructions
124
Battery
126
Section 11 - Troubleshooting and Electrical System: Fe400, Key-Start Engine
129
Troubleshooting Guide
129
Electrical System
133
Lockout Cam
133
Circuit Testing
133
Wiring Diagrams
134
Test Procedures
138
Index of Test Procedures
138
Section 12 - Electrical Components: Fe400, Key-Start Engine
171
Starter/Generator (Model G425419)
171
Starter/Generator (Model 114-01-4005)
180
Voltage Regulator
191
Diode
192
Key Switch
194
Solenoid
195
Fuse
196
Lockout Cam Limit Switch
197
Lockout Cam
198
Reverse Warning Buzzer
199
Reverse Buzzer Limit Switch
200
Oil Warning Light
200
Fuel Gauge/Hour Meter
201
Fuel Level Sending Unit
202
RPM Limiter
203
Ignition Coil
204
Oil Level Sensor
207
Headlights
207
Headlight Diode
208
Light Switch
209
Battery
209
Ground Cables
214
Section 13 - Fe400 Engine
215
General Information
215
Before Servicing
215
Lubrication System
215
Spark Plug
216
Cylinder
217
Breather Valve (Reed Valve)
217
Valve Clearance Check and Adjustment
217
Crankcase
217
Engine Removal
217
Crankcase Cover Removal
218
Oil Level Sensor
219
Ignition Coil and Flywheel
220
Crankcase Cover Installation
221
Flywheel Installation
221
Engine Installation
222
Torque Specifications
223
Adjustment and Settings
223
Section 14 - Fuel System
225
General Information
225
Carburetor
225
Main Jet Elevation/Size Chart
226
Changing the Main Jet
226
Engine Control Linkage
230
General Information
230
Accelerator Rod
230
Governor Cable
231
Accelerator Cable
232
Closed Throttle or Idle Adjustment
233
Engine RPM Adjustment
234
Choke and Air Intake System
236
Choke Cable Removal
236
Choke Cable Installation
236
Air Box Removal
236
Air Box Installation
236
Intake Duct Repair
237
Intake Duct Removal
237
Intake Duct Installation
241
Air Filter
242
Fuel Filters
242
Fuel Filter Removal
242
Fuel Filter Installation
243
Fuel Pump
243
General Information
243
Fuel Pump Removal
243
Fuel Pump Disassembly (Metal Pump Only)
244
Fuel Pump Cleaning and Inspection (Metal Pump Only)
245
Fuel Pump Assembly (Metal Pump Only)
245
Fuel Pump Installation
245
Fuel Tank
246
Fuel Tank Removal
246
Fuel Tank Storage or Disposal
250
Fuel Tank Installation
250
Fuel Lines
251
Fuel Shut-Off Valve
252
Carbon Canister (if Equipped)
252
Carbon Canister Removal
252
Carbon Canister Installation
253
Section 15 - Exhaust System
255
Muffler
255
Muffler Removal
255
Muffler Installation
255
Section 16 - Mc012C-Bs00 Unitized Transaxle with Differential Lock
257
General Information
257
Lubrication
258
Axle Shaft
259
Axle Shaft, Bearing, and Oil Seal Removal
259
Axle Shaft, Bearing, and Oil Seal Installation
261
Unitized Transaxle Removal
262
Unitized Transaxle Installation
271
Forward/Reverse Shifter Cable
279
Forward/Reverse Shifter Cable Removal
279
Forward/Reverse Shifter Cable Installation
280
Forward/Reverse Shifter Cable Adjustment
281
Differential Lock System
281
Differential Lock System Inspection
281
Differential Lock Cable Removal
282
Differential Lock Cable Installation
282
Section 17 - Torque Converter
285
General Information
285
Troubleshooting
285
Drive Belt
287
Drive Belt Removal
287
Drive Belt Installation
287
Drive Clutch
288
Drive Clutch Removal
288
Drive Clutch Cleaning and Inspection
289
Drive Clutch Disassembly
290
Inspection of Drive Clutch Parts
291
Drive Clutch Assembly
294
Drive Clutch Installation
295
Driven Clutch
296
Driven Clutch Removal
296
Driven Clutch Disassembly
296
Driven Clutch Inspection
297
Driven Clutch Assembly
297
Driven Clutch Installation
301
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