Rear Seat Support Installation (Carryall 472/Xrt 1200Se); Cargo Bed; Cargo Bed Removal - Club Car TURF 272 2005 Maintenance Service Manual

BODY AND TRIM
3. Remove four 1/4-20 x 1 inch, phillips drive, truss-head machine screws (19) and lockwashers (18) from
seat back support (22) and remove seat back (16) and seat back cap (17).
4. Remove four 5/16-18 flange locknuts (24) and four 5/16-18 x 3/4-inch carriage bolts (23) and remove
seat back support (22).
5. Remove seat bottom rear trim (13) by pushing-out, from the back of the seat back support (22), five plas-
tic barrel connectors (12).
6. Remove the seat bottom front trim (14) by lifting the lower inside flange slightly across the entire seat
area. Push the trim toward the rear of the vehicle, allowing the top flange to slide away from the seat
frame toward the rear of the vehicle.

REAR SEAT SUPPORT INSTALLATION (CARRYALL 472/XRT 1200SE)

1. Slide the seat bottom front trim toward the front edge of the seat frame with the top flange of the trim slid-
ing over the top of the frame. Push toward the front of the vehicle until the lower flange snaps into place.
The top and bottom flanges of the trim should be in direct contact with the frame structure.
2. Install the seat back support (22) in reverse order of removal. Tighten hardware to 15 ft-lb (20.34 N·m).
3. Install a new seat bottom rear trim using new barrel connectors.
4. Install arm rests (10 and 11) in reverse order of removal. Tighten hardware to 65 in-lb (7.345 N·m).
5. Install seat back (16) and seat back cap (17) in reverse order of removal. Tighten hardware to 6 ft-lb
(8.136 N·m).
6. Install bottom bench seat, aligning the front edge of the seat against the inside edge of the front trim, and
push down into place.

CARGO BED

Read General Warning, Section 1, Page 1-1.

CARGO BED REMOVAL

NOTE: Cargo bed removal and installation will be easier with the help of an additional person.
1. Turf 272/Carryall 272/XRT 1200:
Prop rods (1) (CCI P/N 1015348) and (25) (CCI P/N 102301401) are not interchangeable
(Figure 4-5, Page 4-10).
1.1. Raise bed and ensure that the prop rod (1) or (25) is secured in the prop rod track (2). Hold bed
securely in an upright position. Remove cotter pin (3) and flat washer (4) from top end of prop rod
where prop rod attaches to bed. Remove prop rod (1) or (25) from bed and place prop rod between
prop rod track (2) and rear body panel. Lower bed onto vehicle frame (Figure 4-5, Page 4-10).
1.2. Remove two 3/8-16 nylon locknuts (8) from left and right cargo bed hinge/bolt assemblies.
1.3. Apply slight upward pressure (by hand) on the rear of the bed to relieve pressure on the hinges, and
remove the 3/8 x 3-3/8-inch hinge bolts (9) from the hinge assemblies.
1.4. Raise rear edge of bed approximately 6 inches (15.2 cm) and pull bed assembly toward rear of
vehicle (approximately 3 inches (7.6 cm)) to release bed latch assembly (10) from latch plate (11)
and lift bed from vehicle.
2005 Turf/Carryall 272/472 and XRT 1200/1200SE Gasoline Vehicle Maintenance and Service Manual
4
Cargo Bed
Page 4-9