Bajaj Discover 100M Service Station Manual page 68

PRE-DELIVERY INSPECTION CHECKLIST
Speedo cable
Drive Chain
SUSPENSION
Front Fork
Rear Shock Absorber
Steering
Lock Operation
Fasteners
(Check torque)
ELECTRICAL
Battery
Fuse
All Bulbs Working
Switch Operation
Starter Motor
Speedometer
Headlamp assembly
Horn
Visual inspection
TEST DRIVE
Starting
Drive ability
CO % Check
Cleaning
Discover 100 M
Service Station Manual
Standard routine
Slackness standard - 20 ~ 25 mm
Drive chain lock position & standard fitment
Equal marking of chain adjuster on both side
No touching to chain case
No leakage. Smooth working
Spring adjuster notch position : 1st notch (Standard)
Smooth operation (No play / No Sticky movement)
Steering cum Ignition lock, Seat lock, LH side cover lock,
Petrol tank cap lock
Front axle nut - 4.5 ~ 5.5 Kgm
Rear axle nut - 4.0 ~ 5.0 Kgm
Fork pipe top bolts - 3.0 ~ 3.2 Kgm
Fork under bracket bolts - 3.0 ~ 3.2 Kgm
Handle bar holder bolt - 2.0~ 2.2 Kgm
Fork center nut -
Rear shock absorber mounting upper & bottom nut - 3.0 ~ 3.2 Kgm
Swing arm shaft nut - 4.5 ~ 5.5 Kgm
Rider footrest mounting bolt - 2.0 ~ 2.2 Kgm
Stay LH / RH mounting bolt - 1.8 ~ 2.2 Kgm
Terminal voltage 12.4 V DC & Charge status using load tester.
Electrolyte level.
Tightness of battery terminals / cables/ petroleum jelly application
Proper routine of overflow pipe
Position of fuse box
Head light, Tail / stop lamp, Side indicators, Speedo bulb,
Number plate lamp
RH & LH control switch, Ignition switch & Brake switch
(Front & Rear)
Working / Engagement in gear & neutral
No abnormal noise
Working of Speedometer, Odometer
Working of all signal indicators icons ( Neutral, Turn signal High beam,
& Bajaj logo)
No excess gap & Uneven gap
Ensure no distorted sound
No dent / damages / scratches
Cold start & Warm start
Idling speed (Warm condition) (1400 + 100 RPM)
Throttle response
Brakes effectiveness - Front & Rear
CO should b e 1.75 to 2.25 % in engine warm condition at idling
Wash & Clean vehicle.
RPM
42
Dealer Development Center
Akurdi Pune