Bajaj Discover 100M Service Station Manual page 116

SERVICE LIMIT
Cylinder Piston Clearance
28 ~ 52 micron
Std. Limit
Ser. Limit Max 60 Micron
Steel Plate Thickness
Std. Limit 1.6 ~ 1.7 mm
1.55 mm
Ser. Limit
Crankshaft Run out
Std. Limit
20 Micron
Ser. Limit 50 Micron
Shaft Fork OD
Std. Limit 9.972 ~ 9.987 mm
Ser. Limit 9.96 mm
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Service Station Manual
Clutch Spring Free Length
Std. Limit 25.5mm
Ser. Limit 24.5 mm
Friction Plate Warp
Std. Limit
0.1 mm
Ser. Limit 0.15 mm
Connecting Rod side (axial) clearance
Std. Limit 0.1 ~ 0.35 mm
Ser. Limit -
Cam Chain 20 Links Length
20 Link Length
1st 2nd 21st
MEASURE THIS LENGTH
Std. Limit 127 ~ 127.20 mm
Ser. Limit 128.0 mm
85
Friction Plate Thickness
Std. Limit 2.95 ~ 3.05 mm
Ser. Limit 2.7 mm
Steel Plate Warp
Std. Limit 0.1 mm
0.15
Ser. Limit
Gear Shift Drum Groove Width
Std. Limit 4.55 ~ 4.7 mm
Ser. Limit 4.75 mm
Dealer Development Center
Akurdi Pune