Bajaj Discover 100M Service Station Manual page 162

ENGINE ASSEMBLING - IMPORTANT SKILL TIPS
Oil Pump Assembly
Fit inner & outer rotor of oil pump
into its body such that dot marks on
both the rotors face outwards. While
assembling oil pump shaft; match 'D'
slot of shaft with 'D' slot on inner
rotor by rotating nylon gear.
1 : Assembly Oil Pump
2 : Screw Pan Cross
3 : Gasket Case Oil Pump
4 : Pin Dowel
5 : Gear Oil Pump Driven
Inhibitor Complete Gear Shift
• Place spring on crankcase such
that its straight end touches to
crankcase wall and bent end
remains down. Insert Collar
washer in a such a way that
collar faces outward.
• Fit Inhibitor complete gear Shift &
one Plain washer, 10mm A/F nut
• Always apply loctite 243 to
threads of nut before fitment. After
t i g h t e n i n g n u t e n s u r e f r e e
movement of 'In. Com. Gr. Shift'4:
Nut - Hexagon
5 : Washer (Spring Steel)
6 : Inhibitor Comp. Gear Shift
7 : Step Washer
8 : Spring Inhibitor
Discover DTS-Si
Service Station Manual
Kick Shaft Return Spring Tension
Match the slot provided on kick shaft end w.r.t. spring end. Rotate kick shaft in
anticlockwise direction for giving 1 turn tension to 'kick shaft return spring'.
Insert kick shaft into crankcase parent hole by gentle tapping & rest the kick
ratchet lug on crankcase stopper.
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