Bajaj Discover 100M Service Station Manual page 63

PERIODIC MAINTENANCE & LUBRICATION CHART
Why Periodic Maintenance
1. What is Preventive Maintenance ?
Preventive maintenance (PM) is scheduled maintenance activity aimed at the prevention of brake downs & failures.
The primary goal of PM is to up keep health of product through out it's life.
2. Why Preventive Maintenance ?
Preventive Maintenance is predetermined work to -
a. Ensure safe functioning of product with intended reliability.
b. Reduce cost of repairs & replacement.
c. Protect assets & prolong the useful life of component / product.
3. How to perform ?
a. Clean / Inspect / Lubricate / Adjust / Replace as per the PM chart & encyclopedia guidelines.
b. To correct deficiencies found through testing & inspection.
4. How to ensure execution & competency ?
a. Training programs, encourage & appreciates for abnormality identification & prevention.
b. Audit & review to assure quality performance.
c. For better understanding show "Periodic Service DVD" to technicians at suitable interval.
5. How to promote compliance to PM schedule ?
a. Work shop side -
1. Ensure adherence to S.O.P. while carrying out repairs through stage wise, service wise check sheet
deployment.
2. Monitor effectiveness of technicians through final inspection.
3. Monitor consumption of Periodic parts vis a vis vehicle serviced month wise.
b. Customer side -
1. Display periodic parts replacement chart in customer interaction explaining adverse effects, if not done.
6. Preventive Maintenance effectiveness - Indicators to be monitor by WM at service station
a. Reduction in repeat complaint.
b. Parts, components performing to intended life.
c. Reduction in brake down.
d. Increase in service volume through AMC engagement.
Discover 100 M
Service Station Manual
39
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Akurdi Pune