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GENERAL INFORMATION
General Precautions
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To avoid damage to head of fasteners do not use over size or worn out tools.
•
To avoid damage to painted parts, prevent spillage of battery acid & brake fluid.
•
To avoid damage of machined face & color of the components store the parts in a clean plastic bin having
compartments to avoid components touching to each other.
•
To avoid warpage of mating / sealing faces, mounting bolts should be tightened in a criss-cross pattern.
•
To avoid slippage of threads leading to components damage, do not over torque bolts, nuts or screws.
•
Always install new gasket & O rings when reassembling.
•
Always apply grease to the lip of seal before installing.
•
Always replace circlips / cotter pins & radiator hose clamps with new ones.
•
Take care not to excessively spread open circlips with tool during installing to prevent deformation.
•
Always use appropriate special tool for opening & assembling parts to avoid damages.
•
To avoid dust / muck entry inside the engine wash vehicle throughly before executing any repair work related to
engine or otherwise this may lead to early failure of parts.
•
Always use lint free cloth while handling engine parts.
•
Always apply few oil drops between two moving parts to avoid dry run.
•
Always blow high pressure compressed air through oil passage holes in reverse direction of flow of oil & ensure that
the passages are clear.
•
Always apply loctite to bolts, screws or nuts wherever recommended to avoid loosening & subsequent break down.
•
Confirm proper seating of circlips by rotating them to avoid it from coming out.
•
Do not tap engine components by hammer in order to avoid damage. Engine components are precisely machined.
•
Do not fit extra electrical accessories otherwise wiring would get short & battery would get discharged.
Discover 100 M
Service Station Manual
13
Dealer Development Center
Akurdi Pune
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