Bajaj Discover 100M Service Station Manual page 65

PERIODIC MAINTENANCE & LUBRICATION CHART
PERIODIC MAINTENANCE & LUBRICATION CHART
Importance of PM schedule execution
Preventive maintenance (PM) is scheduled maintenance activity aimed at the prevention of brake downs & failures. The
primary goal of PM is to up keep health of product through out it's life.
PM Activity
• Engine oil replacement / top up.
• Engine oil filter replacement.
• Oil strainer cleaning.
• Idle speed & CO% setting.
• Spark plug cleaning.
• Air filter cleaning.
• Fuel cock bowl cleaning.
• Carburettor cleaning.
• Battery electrolyte level checking
• Petroleum jelly application on battery terminals
• Battery terminals connection tightening
• Electrolyte specific gravity checking
• Battery charge / condition checking by battery tester
• Charging of battery on BAL recommended battery
charger
• Clutch free play setting
• Accelerator free play setting
• Front brake free play setting (applicable to drum brake)
• Disc brake system checking
• Drive chain (non 'O' ring) lubrication on vehicle
• Drive chain ('O' ring) lubrication on vehicle
• Drive chain (non 'O' ring) overhaul
• Drive chain ('O' ring) overhaul
• Drive chain slackness checking & adjustment
• Wiring harness checking
• Ignition switch contacts cleaning checking & cleaning
• Clutch switch & brake switch contacts cleaning
• Clutch switch & replace
• Rear brake switch check & adjust
• General lubrication / greasing.
• Fasteners tightening by torque wrench.
Discover 100 M
Service Station Manual
Benefits
Better lubrication of engine components.
Smooth functioning of engine parts.
Better drive ability.
consistancy in mileage.
Easy self start smooth functioning of DC system.
Smooth gear shifting, effective braking
No chain noise issues.
Optimum performance of drive chain.
Smooth functioning of electrical controls.
No noise / wear & tear of parts.
No vibration related issues.
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Dealer Development Center
Akurdi Pune