Bajaj Discover 100M Service Station Manual page 135

SOP OF ENGINE DISMANTLING
B B
Discover DTS-Si
Service Station Manual
MAGNETO DISMANTLING
Magneto Assembly
Remove
B A
• Drive gear (A) (Counter Gear)
with 2 washer. Thickness of
washers is 0.4mm.
• Gear Starter Clutch (B) by
rotating in clockwise direction.
• Place plastic cap on one way
clutch rollers.
If magneto rotor is removed without
placing plastic cap, roller would fall down.
Using Rotor Holder F41AJA09 & Rotor Puller F41AJA10
Remove
• Nut (19mm A/F)
• Belleville washer (A)
• Rotor (B) & its key.
Don't rest rotor holder special tool on 'Aluminum Stopper for Gear Starter Clutch'
while loosening / tightening rotor nut otherwise stopper would break.
Skill Tip : Always put plastic
cap on starter clutch rollers
while removing nut & pulling
out rotor.
CAUTION
CAUTION
104
B
Dealer Development Center
Akurdi Pune