Bajaj Discover 100M Service Station Manual page 151

SOP OF ENGINE DISMANTLING
C
A
A
Discover DTS-Si
Service Station Manual
CRANKCASE SPLITTING
Remove
• 1 long bolt (A)
• 6 Short Bolt (B) from LH /
Magneto Side
A
Skill Tips : Length of one
Long bolt 60.7 mm
Length of remaining 6 nos of
Short Bolts = 41.3 mm
Dismantling - Crankcase
Remove
• 2 Longer Bolts (A)
• 1 Short bolt (B) from RH / Clutch Side
A
Skill Tip : Length of 2 longest bolts 90.4 mm
Length of Short Bolt = 41.3 mm
B
Remove
• Shaft Fork Shift (A)
• Gear Change Drum (B)
• Washer Input (C)
• Shift Fork - Input (D) / Output
(E).
• Input shaft assembly (F)
B
• Output shaft assly. (G)
Remove
• Washer below 2nd Gear Input
(A)
• Crank shaft (B)
B
• Damper for crank shaft (C)
• Kick spring (D)
120
B
F
G
D
E
D
Dealer Development Center
C
Akurdi Pune