Bajaj Discover 100M Service Station Manual page 154

ENGINE ASSEMBLING - IMPORTANT SKILL TIPS
Engine Oil Application while Assembling Engine
Grease Application while Assembling Engine
Loctite Application while Assembling Engine
Discover DTS-Si
Service Station Manual
Name of Component
All ball bearings & needle roller brg.
Crank shaft big end bearing
Transmission shaft & gear teeth
Fork shaft
Drum groove & cam drum change
Block /piston skirt
Rocker assly. & Rocker pivot brg.
Cam shaft lobes
Body starter clutch rollers
Small end connecting rod & piston pin
Clutch damper spring
Cam chain
Name of Component
Engine Valve stem
Gear shifter shaft
Clutch lever
Oil seals lip
Fork Bushes (Rollers)
Name of fastener / nut - bolt
Cam sprocket allen bolt
Pickup coil screws
Stopper plate screws (gear starter clutch)
Kick guide bolts
Output sprocket bolts
Oil pump mounting screws
Allen bolt securing guide gear on shift drum
Screw securing stopper for input shaft bearing
Special bolt guide chain slack side
Nut inhibitor mounting
Nut clutch mounting
Damper plate bolts clutch cover
Damper plate bolts magneto cover
Stator mounting bolts
Stator harness clamp plate screw
Crankcase Joining Surface
123
: Type of Lubricant
:
:
:
:
:
:
SAE 20-W40
:
API (SJ) + JASO MA
:
:
:
:
:
: Type of Grease
:
:
Molybdenum
:
Di-Sulphide grease.
:
:
: Type of loctite
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
: Loctite L5702
Dealer Development Center
Akurdi Pune