Bajaj Discover 100M Service Station Manual page 132

SOP OF ENGINE DISMANTLING
C
A
C
A
Discover DTS-Si
Service Station Manual
Cylinder Head Complete
Using Special tool 3710CS22 for Rocker Shaft remover
Remove
• 2 Rocker shaft
• 2 Rocker arms
• Circlip
• Cam Shaft
Using Valve Spring compressor
Remove
• 2 nos. collets
• 2 nos. retainers
• 2 nos. valve Springs
• Exhaust & intake valve
• 2 nos. valve oil seals.
• Valve spring seats
Cylinder Piston Assly.
Remove
• Gasket Cylinder Head (A)
• Chain Guide (B)
B
• 2 Dowels (C)
• Thermal sensor (D)
• Cylinder Block (E)
Skill Tip: Remove thermal sensor
by 12mm ring spanner & don't
drop down the sensor otherwise it
may get damaged permanently.
Remove
small screw driver.(Circlip) (A)
Using Piston Pin Drift special tool
Remove
• Piston pin (B)
• Piston Assembly (C)
Skill Tip : Cover crankcase bore
by clean lint free cloth while
dismantling piston circlip / snap
ring.
Circlip (A) by using
101
D
E
C
B
Dealer Development Center
Akurdi Pune