Bajaj Discover 100M Service Station Manual page 131

SOP OF ENGINE DISMANTLING
B
A
Discover DTS-Si
Service Station Manual
Cam Sprocket
Using Spl. tool F41AJA08 Cam
Sprocket holder
Remove
• Allen bolt (6mm A/F)
• 'O' Washer
• Cam Sprocket
• Collar cam sprocket
Skill Tip : Tie chain by soft
copper wire.
Remove
• Spark plug RH
Remove
• Grub screw
• Sleeve spark plug RH.
Skill Tip : Rotate sleeve before
pulling out Cover sleeve portion by
cotton cloth & then pull out by plier.
CAUTION
Do not pull out sleeve directly by
plier otherwise it would get
damaged.
Cylinder Head Bolts
Remove
• 1 Cylinder head short bolt (A) (12 mm A/F)
• 4 Cylinder head long bolts (B) (12 mm A/F)
• Take out cylinder head assembly complete
Skill Tip : Always loosen smaller bolts of cylinder head first & then loosen
longer bolts in crisscross pattern to avoid cylinder head warpage.
100
Dealer Development Center
Akurdi Pune