Bajaj Discover 100M Service Station Manual page 62

PERIODIC MAINTENANCE & LUBRICATION CHART
PERIODIC MAINTENANCE & LUBRICATION CHART
Sr.
Operation
No.
25. Ignition switch barrel cleaning &
handle bar control switches
contacts cleaning.
e³n)Sn Av)c b[ r l sif krv) an[ h[ º Dlbir k> T ^ i [ l Av)cn) ki[ º T[ k T sif krvi
26. Steering play
AT)yr)> g ¼l[
27. Steering stem bearing*** &
Cap steering bearing (Plastic)**
AT)yr)> g AT)m b[ r )> g an[ k[ p
AT)yr)> g b[ r )> g {¼liAT)k}
28. Main stand & side stand pin**
m[ e n AT[ º D an[ sieD AT[ º D
29. Swing arm pivot pin
Av)> g aim< p)vi[ T p)n
(for non silent bush)**
{ni[ n silºT b\ S miT[ }
30. All fasteners tightness
bFi fiATr TieTn[ s
31. Engine foundation silent bushes**
a[ º Jn fiuºD[ S n siylºT b\ S
32. General lubrication-Clutch lever,
front brake lever, kick lever.
jnrl l& b \ ) k[ S n klc l)vr\ a igLni b\ [ k l)vr (DAk l)vr
33. Idle speed / CO%
aieDl Ap)D
34. Coolant level in expansion tank**
a[ k Apiºsn T[ > k mi> k& l ºT l[ v l
35. Coolant hose damage/clamps/leakage**
k& l ºT hi[ s n& k sin / kl[ À p / l)k[ j
36. Radiator fins**
r[ D )y[ T r f[ º s
37. Spoke tightening**-Front & Rear
Api[ k TieT krvi {aigL-piCL}
* It is strongly recommended to use only Bajaj genuine oil,In case of any other engine oil of same specifications is used the frequency
would be every 5000 kms.
** As applicable to model
*** More frequent cleaning may be required while driving in dusty environment.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts, Oil, Coolant, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber 'O' rings / oil seals / pipes,
Gaskets to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and the same are chargeable to customer.
Birp* v k< jNivvimi> aiv[ C[ k[ fkt j[ º y& e n ai[ e lni[ j upyi[ g krvi[ , Ô[ b)j& > ki[ e t[ j p\ k irn) Kis)ytviL& > ai[ e l
bdlvini[ smugiLi[ dr 5000 km hS[
ai mi[ D l pr lig&
F& L viLi vitirNmi> clivvimi> aiv[ ti[ vir> v ir sif krti> rh[ v & >
C A CL
:c[ k , :a[ D jAT, -kl)n {sif krv& > } , -r)¼l[ s {bdlv& > , : TieTn {TieT krv& > } , :l& b \ ) k[ T
ni[ > F : p)r)yi[ D )k piT< , ai[ e l, k& l ºT, (fÃTs< , bFip\ k irni (g\ s , kl)n)> g a[ j ºT, k[ b Ãs (vyr a[ º D T)ys< piT< s , rbr
ai[ r)> g / ai[ e l s)l / piep. giAk[ T vg[ r [ p)r)yi[ D )k m[ º T[ n ºs ciT< p\ m iN[ bdlvi an[ ciT< p\ m iN[ n & > l& b \ ) k[ S n j$r) C[
kATmrn[ cij< krvin& > rh[ S [
Discover 100 M
Service Station Manual
RECOMMENDED FREQUENCY
Servicing 1st 2nd 3rd
500 4500 9500
Kms ~ ~ ~
750 5000 10000
C,CL C,CL C,CL C,CL
C,A C,A C,A C,A
C,CL,L,R C,CL,
L,R
CL,L CL,L
L L L
C,T C,T C,T C,T
C
L L L L
C,A C,A C,A C,A
C,A C,A C,A C,A
C C C
C C C
C,T C,T C,T C,T
R T
38
4th 5th 6th 7th
14500 19500 24500 29500
~ ~ ~ ~
15000 20000 25000 30000
C,CL C,CL C,CL C,CL
C,A C,A C,A C,A
C,CL, C,CL,
L,R L,R
CL,L CL,L
L L L L
C,T C,T C,T C,T
C C
L L L L
C,A C,A C,A C,A
C,A C,A C,A C,A
C C C C
C C C C
C,T C,T C,T C,T
L
Subsequent
Use recommended
Wd40 spray
WD-40
(rkmiºD[ D Ap\ [ n i[
upyi[ g krvi[
c[ k kri[ an[
Check & replace if
n& k sin Yy[ l
Damaged. Use HP
Lithon RR3 grease for
hi[ y ti[ bdlvi[
lubrication.
RR3
l)Y)yn (g\ s ni[ l& b \ ) k[ S n miT[ upyi[ g kri[
Use recommended
AP grease.
AP
(rkmiºD[ D (g\ s ni[
upyi[ g kri[
Use recommended
AP grease.
AP
(rkmiºD[ D (g\ s ni[
upyi[ g kri[
Use recommended
'Ready to use coolant'.
r[ D ) T& y& z k& l ºTni[
upyi[ g kri[
Dealer Development Center
Akurdi Pune