Service Level 2- Engine Service, Tbo 24000 Hours For Cop - Advanced Maintenance - Version: 2018-07 - Kohler KD103V20 Operation And Maintenance Manual

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Component
SL109
Alternator belt
Alternator belt
SL110
tensioner
SL116
Cooling system
Tab. 20: Service level 1 — COP — Basic maintenance - Version: 2018-07
5.4.7 Service level 2— Engine Service, TBO 24000 hours for COP —
Advanced maintenance - Version: 2018-07
Component
SL204
Valves clearance
SL205
Fuel injectors
KD103V20 33521030901_2_1 EN_US
2022-09
Service
Schedule
Type
1500
2Y
X
4000
18Y
6000
4Y
Service
Schedule
Type
2000
2Y
8000
8Y
X
© 2022 by Kohler Co. All rights reserved.
Task description
Inspect conditions of drive belt and fit new one if
necessary.
(For more information see:
5.8.1 Removing the battery charging alternator
X
cover, page 106.)
Check belt tension.
information see: 5.8.3 Replacing drive belt — SL 109,
page 108.)
Visual inspection of the tensioner. Replacement if
X
necessary.
(For more information see: 5.8.4
Replacing tensioning device — SL110, page 109.)
Replace coolant (at least every 4 years for coolant
formulated with Glysantin G48).
Respect fluids and lubricants specifications.
more information see: 5.13 Lubricants and oper‐
X
ating fluids, page 134.)
Note: for coolant formulated with Glysantin G40,
the extension up to 8000h/6Y is possible after
analysis.
(For more information see:
5.10.2 Replacing coolant — SL116, page 122.)
Task description
Clearance check and adjustment.
First inspection at 1000 hours, second at 1500
X
hours.
Proceed in the same way after cylinder head repair
work.
Replace.
Maintenance
Inspection and maintenance schedules
(For more
(For
95

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