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Lombardini LDW FOCS 502 Euro 2
Kohler Lombardini LDW FOCS 502 Euro 2 Manuals
Manuals and User Guides for Kohler Lombardini LDW FOCS 502 Euro 2. We have
1
Kohler Lombardini LDW FOCS 502 Euro 2 manual available for free PDF download: Service Manual
Kohler Lombardini LDW FOCS 502 Euro 2 Service Manual (98 pages)
Brand:
Kohler
| Category:
Engine
| Size: 29.64 MB
Table of Contents
Purpose of the Manual
2
Preface
3
General Service Manual Notes
3
Glossary and Terminology
3
Table of Contents
4
General Safety Regulations
6
Regulations for Lifting the Engine
7
General Safety During Operating Phases
8
Safety and Environmental Impact
8
Information and Safety Signals
9
Explanation of the Safety Pictograms
10
2 Technical Information
11
General Description of the Engine
11
Technical Specifications
12
Alternator Load Curve Diagrams
15
Lubricants
16
SAE Classification
16
API/MIL Sequences
16
ACEA Standards
16
Recommended Oil
16
Operating Principle for Lubrication
17
Operating Principle for Cooling
17
Operating Principle for Fuel Injection
18
Wiring Diagram
19
Special Tools and Equipment for Maintenance
21
Table of Tightening Torques
22
Table of Sealants
24
Routine Engine Maintenance
24
3 Malfunctions
25
Looking for Malfunctions
25
4 Storing the Engine
27
Handling and Lifting
27
Storing the Engine (Uninstalled)
27
Storing the Engine (Installed)
27
Protective Treatment
28
Preparing the Engine for Operation (Uninstalled)
28
Preparing the Engine for Operation (Installed)
29
5 Removing the Assemblies
31
Recommendations for Removing the Assemblies
31
Removing the Exhaust and Intake Manifolds
31
Disassembling the Intake Manifold
31
Disassembling the Exhaust Manifold
32
Removing the Cooling Fan Belt Drive
32
Disassembling the Cooling Fan Belt
33
(With External Alternator)
33
Disassembling the Cooling Fan Belt (with Internal Alternator)
33
Removing the Timing Belt Drive
33
Disassembling the Timing Belt Casing
33
Disassembling the Timing Belt
34
Disassembling the Pulleys
34
(Camshaft and Crankshaft)
34
Removing the Cylinder Head
35
Disassembling the Rocker Arm Cover
35
Disassembling the Rocker Arms
35
Disassembling the Fuel Pump
35
Disassembling the Injection-Pumps
36
Disassembling the Precombustion Chamber
36
Disassembling the Speed Governor and Flow Limiter
37
Disassembling the Camshaft
38
Disassembling the Cylinder Head
38
Removing the Crank Gear and Crankcase
38
Disassembling the Flywheel
38
Disassembling the Oil Pump
39
Disassembling the Crankcase and Crankshaft
40
Disassembling the Connecting Rod and Piston
41
Disassembling the Valves
41
DISASSEMBLING the Piston
42
6 Overhauls and Tuning
43
Recommendations for Overhauls and Tuning
43
Shaft Seals
43
O-Rings
43
Bearings
43
Overhauling the Crank Gears and Crankcase
43
Overhauling Cylinders and Pistons
43
Dimensional Check and Overhaul of Cylinders
44
Dimensional Check and Overhaul of Pistons
44
Dimensional Check of Sealing Rings
45
Dimensional Check and Overhaul of Crankshaft
46
Dimensional Check and Overhaul of
47
Connecting Rods
47
Checking Parallelism of the Connecting Rod Axes
47
Checking and Overhauling the Fuel Pump
47
Overhauling the Decanting Device
49
Overhaul of Cylinder Head and Related Components
49
Checking and Overhauling the Cylinder Head
49
Checking and Overhauling the Rocker Arm Pin
50
Checking and Replacing the Camshaft
51
Checking and Replacing the Fuel Pump Drive Rod
52
Checking and Overhauling the Valves
53
Adjusting Valve-Rocker Arm Clearance
54
Checking Clearance Volume
54
Calibrating the Injector
55
Checking and Overhauling the Speed Governor
55
Checking Timing Belt Rating
56
Valve Adjustments
56
Diagram of Timing Belt Rates
57
Adjusting Static Injection Timing
57
Balancing Injection-Pump Delivery
60
Adjusting Minimum and Maximum
62
Adjusting Injection Delivery
62
Adjusting Injection Delivery (Without Dyno Brake)
62
Adjusting Injection Delivery (with Dyno Brake)
63
Checking Oil Pressure
63
7 Installation of Assemblies
65
Recommendations for Installing the Assemblies
65
Pre-Assembly of Sealing Rings-Pistons
65
Pre-Assembly of Connecting Rods - Pistons
66
Installing Valves
66
Assembling the Valves
66
Installation of Crank Gear and Crankcase
67
Installing Piston/Connecting Rod -Engine Block
67
Assembling the Crankshaft
68
Assembling the Crankcase
68
Measuring Crankshaft Axial Clearance
69
Assembling the Crankshaft Flange (Flywheel Side)
69
Installing the Oil Pump
70
Assembling the Flywheel
71
Installation of Cylinder Head and Components
72
Assembling the Precombustion Chamber
72
Assembling the Cylinder Head
73
Assembling the Camshaft
73
Assembling the Speed Governor and Flow Limiter
74
Assembling Injection-Pumps
75
Assembling the Mechanical Fuel Pump
76
Assembling the Rocker Arms
77
Assembling the Rocker Arm Cover
77
Installing the Timing Belt Drive
78
Assembling the Timing Belt Pulley
78
Assembling the Timing Belt
78
Assembling the Belt Drive Cover
79
Installation of the Cooling Fan Belt Drive
80
Assembling the Fan Belt Drive Pulleys
80
Assembling the Fan Belt Drive
81
Assembling the Cooling Fan
82
Installing Intake and Exhaust Manifolds
82
Assembling the Exhaust Manifold
82
Assembling the Intake Manifold
82
8 Replacing Parts
85
Recommendations for Replacing Parts
85
Replacing the Alternator - Fan Belt
85
Replacing the Timing Belt
87
Replacing the Oil Filter
87
Replacing the Air Filter
88
Replacing the Alternator
89
Replacing the Starter Motor
89
Replacing the Flywheel Ring Gear
90
Replacing the Coolant Thermostat
90
Replacing the Coolant Pump
91
Replacing the Thermostatic Valve
91
Replacing the Negative-Pressure Vent Valve
92
Replacing the Preheating Glow Plugs
92
Replacing Injector Pump Parts
93
Pumping Element Replacement
93
Replacing the Nozzle-Injector
95
Replacing the Cooling Fan Support
95
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