Kohler KD62V12A Manuals

Manuals and User Guides for Kohler KD62V12A. We have 1 Kohler KD62V12A manual available for free PDF download: Operation And Maintenance Manual

Kohler KD62V12A Operation And Maintenance Manual (244 pages)

Brand: Kohler | Category: Engine | Size: 14.63 MB

Table of Contents
17
Product Description
23
Technical Description
23
Design Overview
23
Conventions
29
Engine or Component Identification
30
Technical Data
36
Diesel Engine
36
Cylinder Head
36
Coolant Thermostat
36
Starter
36
Battery Charging Alternator
37
Safety
38
Introduction
38
Warnings
38
Target Audience
39
Responsibility of Application Set Owner
39
Recommended Occupations According to International Standards
39
Unauthorized Personnel
41
Use Limits
42
Intended Use
42
Foreseeable Misuse
42
Safety Instructions
44
General Safety Instructions
44
Safety When Starting
45
Preventing Injuries
48
Preventing Bruising
48
Preventing Burns
48
Preventing Fires and Explosion Hazards
49
Preventing Intoxication and Poisoning Hazards
50
Preventing Electrical Hazards
50
Preventing Noise Hazards
50
Preventing Vibrations Hazards
51
Preventing Electro-Magnetic Hazards
51
Preventing Falling Risks
51
Safety Instructions for the Fuel System
52
Personal Protective Equipment (PPE)
52
Accessible Areas
54
Engine Ready for Use or in Operation
54
Engine in Lockout/Tagout or in Low Idle Speed
54
Low Idle Conditions
54
Emergency Stop
55
Signage Recommendations
56
Prevent Property Damage
57
Safety Instructions for Engine Control Unit (ECU)
57
Alarm Conditions
57
Cleanliness Standards and Safety
59
Disposal and Environment Protection
60
Engine Disposal
60
Components Disposal
60
Packaging Material Disposal
61
Transportation - Storage
62
Safe Handling
62
Dimensions and Weight
63
Lifting Device
67
Diesel Engine Storage
68
Storage, Transportation, and Duration Definitions
68
Initial Packaging
69
Unpacking and Depreservation
71
Unpacking
71
Depreservation
72
Suspension of Activity
74
Control and Operation
76
Starting the Engine
76
Final Check
76
Starting in Cold Temperatures
77
Monitoring
78
Monitoring the Running Engine
78
Exhaust
78
Stopping the Engine
80
Shutting down the Engine
80
Emergency Stop
80
Maintenance
82
Maintenance Information
82
Maintenance Intervals
82
Time between Overhaul (TBO)
82
Service Level Definition
82
Task Identification
83
Generator Set Ratings
84
Continuous Operating Power (COP)
84
Prime Power (PRP)
84
Emergency Standby Power (ESP)
84
Maintenance Information
85
General Information
85
Service Level 0 - Monthly Maintenance Activities, TBO 4000 Hours for ESP - Engine Operation - Version: 2023/07-01
85
Service Level 1 - Engine Service, TBO 4000 Hours for ESP - Engine Operation - Version: 2023/07-01
87
Service Level 2 - Engine Service, TBO 4000 Hours for ESP - Advanced Maintenance - Version: 2023/07-01
89
Service Level 0 - Daily Maintenance Activities, TBO 15000 Hours for PRP - Engine Operation - Version: 2023/07-02
90
Service Level 1 - Engine Service, TBO 15000 Hours for PRP - Engine Operation - Version: 2023/07-02
91
Service Level 2 - Engine Service, TBO 15000 Hours for PRP - Advanced Maintenance - Version: 2023/07-02
94
Service Level 0 - Daily Maintenance Activities, TBO 24000 Hours for COP - Engine Operation - Version: 2023/07-03
94
Service Level 1 - Engine Service, TBO 24000 Hours for COP - Engine Operation - Version: 2023/07-03
96
Service Level 2 - Engine Service, TBO 24000 Hours for COP - Advanced Maintenance - Version: 2023/07-03
98
Preparatory Maintenance Activities
100
Post Maintenance Activities
101
Part Reinstallation
101
Spray Painting
101
Post-Maintenance Bleeding
102
Post-Maintenance Engine Starting
104
1000 - Base Engine
105
Inspecting Engine Overall Condition - SL0-1011
105
Inspecting Engine Running at Idle Speed - SL0-1021
123
Testing Engine in Operation (ESP Application Only) - SL0-1022
123
Removing and Installing Access Panel of Cylinder Head Cover - SL1
124
Checking Valve Clearance - SL1-1122
126
Replacing Oil Separator Filter - SL1-1661
135
2000 - Lubricating Oil System
138
Inspecting Oil System Overall Condition - SL0-2011
138
Changing Engine Oil - SL1-2020
140
Collecting and Analyzing Oil Sample - SL1-2021
142
Replacing Spin-On Oil Filter - SL1-2110
144
Removing and Installing Centrifugal Oil Filter Cover and Cover Clamp - SL1-2220, SL1-2221
146
Inspecting and Replacing Centrifugal Oil Paper Filter - SL1-2231, SL1-2232
147
Inspecting Oil Cooler - SL1-2411
152
3000 - Cooling System
153
Inspecting Cooling System Overall Condition - SL0-3011
153
Changing Coolant - SL1-3020
154
Collecting and Analyzing Coolant Sample - SL1-3021
156
Inspecting Relief Bore on Coolant Pump - SL1-3201
157
4000 - Fuel System
159
Inspecting Fuel System Overall Condition - SL0-4011, SL0-5311
159
Replacing Fuel Pre-Filter - SL1-4110
160
Replacing Fuel Main Filter - SL1-4120
160
Inspecting HP/LP Fuel Pump - SL1-4221, SL1-4311
163
5000 - Combustion Air and Exhaust Gas System
165
Inspecting Air Intake System Overall Condition - SL0-5011
165
Cleaning Air Filter - SL1-5021
166
Inspecting Charge Air Cooler - SL1-5121
166
Inspecting Exhaust Gas System - SL1-5201
167
Inspecting Exhaust Gas Turbocharger - SL1-5411
168
6000 - Electrical and Control System
170
Inspecting Starter - SL1-6211
170
Inspecting Battery Charging Alternator - SL1-6221
171
Inspecting Belt Drive System of Battery Charging Alternator - SL1-6231
172
Replacing Belt of Battery Charging Alternator - SL1-6232
173
Removing and Installing Cover of Battery Charging Alternator - SL1-6235
175
Lubricants and Operating Fluids
177
Filling Volume
177
Approved Diesel Fuels, Diesel Exhaust Fluids (DEF), and Fuel Additives
177
Approved Engine Oils and Engine Oil Additives
183
Approved Coolants
190
Operating Faults
194
Diagnosis Principles
194
Faults - Cause - Remedy
195
Tools and Devices
200
Tools
200
Special Tools
200
Turning Device
202
Diagnostic Tools
204
Appendix
206
Technical Design Documents
206
Error Code
207
Cleaning Agents, Thread-Locking Adhesives and Greases
219
Cleaning Agents and Thread-Locking Adhesives
219
Standard Tightening Torques
220
Lubricant and Threadlocker Application Rules
220
Screws Pre-Tightening, Reuse, and Marking
220
Standard Torques for Hexagonal / Socket / Flange Screws and Hexagonal / Flange Nuts
223
Standard Torques for Internal Drive Pipe Plug with Conical Thread
224
Standard Torques for Screws According to DIN 7643, DIN 910, DIN
224
Standard Torques for Metric Flange Joints
225
Assembling Pipes with Cutting Rings
230
Standard Torques for Triple Lock Flange Joints
231
Standard Torques for VSTI Screw Plugs for Steel and Iron Cast Part
232
Standard Torques for VSTI Screw Plugs for Aluminum
233
Assembling Pipes with DKO Connectors (EL, ET, EW, GZ, GZR, RED)
235
Standard Torques for Collar Clamps
236
Standard Torques for Pipe Clamps According to DIN 3015
236
Abbreviations - Acronyms
238
Unit Conversion Tables
240
Length Conversion Factors
240
Mass Conversion Factors
240
Pressure Conversion Factors
240
Volume Conversion Factors
240
Power Conversion Factors
241
Moment of Inertia and Torque Conversion Factors
241
Factors of Fuel Consumption Conversion
241
Flow Conversion Factors
241
Temperature Conversion Factors
241
Density Conversion Factors
241
Prefix
243

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Kohler KD62V12A Operation And Maintenance Manual (244 pages)

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