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KD45V20
Kohler KD45V20 Manuals
Manuals and User Guides for Kohler KD45V20. We have
1
Kohler KD45V20 manual available for free PDF download: Operation And Maintenance Manual
Kohler KD45V20 Operation And Maintenance Manual (108 pages)
Brand:
Kohler
| Category:
Engine
| Size: 4.42 MB
Table of Contents
Table of Contents
5
Service Assistance
9
1 Product Description
11
Technical Description
11
Design Overview
11
Overview of Sensors
13
Explanation of the Type Designation
14
Technical Data
17
Diesel Engine
17
Cylinder Head
17
Coolant Thermostat
18
Battery Charging Alternator
18
Starter
18
Flywheel Housing
18
2 Safety
19
Identification of the Warnings
19
Target Audience
20
International Standard Classification of Occupations
20
Occupational References
20
Unauthorized Personnel
21
Intended Use
22
Foreseeable Misuse
22
General Safety Instructions
23
Preventing Personal Injuries
23
Bruises
23
Burns and Scalding
24
Fires and Explosions
24
Poisoning
24
High-Pressure Injection (Liquids at High Pressure Can Squirt Out)
24
Electrical Energy
25
Danger Due to Noise
25
Personal Protective Equipment
25
Operating Areas and Maintenance Areas
26
Safety Instructions
26
Operating Areas
27
Maintenance Areas
27
Secure and Release the Diesel Engine against Accidental Starting
28
Emergency Stop
29
Signage
29
Prevent Material Damages
30
3 Handling, Operation
31
Start-Up Procedure
31
Filling the Operating Fluids
31
Starting the Engine
31
4 Operating Faults
33
Errors - Cause - Remedy
33
5 Operating Fluids and Maintenance
39
Fill Quantities
39
Lubricants and Operating Materials
39
Lubricants and Operating Materials
40
Diesel Fuels
40
Engine Oils
41
Coolant
43
Maintenance
45
Maintenance Schedule
45
Daily, Weekly and Monthly Maintenance Work - Version: 2018/06-1
46
Maintenance Schedule - ESP Fuel Optimized
47
ESP Fuel Optimized - Service Level 1 - Version: 2018/06-1
47
ESP Fuel Optimized - Service Level 2 - Version: 2018/06-1
48
Maintenance Schedule - ESP Emission Optimized
49
ESP Emission Optimized - Service Level 1 - Version: 2018/06-1
49
ESP Emission Optimized - Service Level 2 - Version: 2018/06-1
50
Maintenance Schedule - ESP 50Hz Emission Optimized Top Power
51
ESP 50Hz Emission Optimized Top Power - Service Level 1 - Version: 2018/06-1
51
ESP 50Hz Emission Optimized Top Power - Service Level 2 - Version: 2018/06-1
52
Maintenance Schedule - PRP Fuel Optimized
53
PRP Fuel Optimized - Service Level 1 - Version: 2018/06-1
53
PRP Fuel Optimized - Service Level 2 - Version: 2018/06-1
54
Maintenance Schedule - PRP Emission Optimized
55
PRP Emission Optimized - Service Level 1 - Version: 2018/06-1
55
PRP Emission Optimized - Service Level 2 - Version: 2018/06-1
56
Maintenance Schedule - COP Fuel Optimized
57
COP Fuel Optimized - Service Level 1 - Version: 2018/06-1
57
COP Fuel Optimized - Service Level 2 - Version: 2018/06-1
58
Maintenance Schedule - COP Emission Optimized
59
COP Emission Optimized - Service Level 1 - Version: 2018/06-1
59
COP Emission Optimized - Service Level 2 - Version: 2018/06-1
60
Special Tools for Maintenance Activities
61
Preparatory Maintenance Activities
62
Daily, Weekly and Monthly Maintenance Work
63
Perform Visual Inspection (Leaks, Damage, Loose Components) - SL000
63
Checking the Engine Oil Level - SL001
65
Check Coolant Level - SL001
67
Check the Ventilation Holes on the Water Pump - SL003
68
Check/Drain Water Trap on the Primary Fuel Filter - SL004
68
Maintenance Activities
70
Take Oil Sample and Perform Oil Analysis - SL100
70
Replace Diesel Engine Oil and Oil Filter - SL121
70
Replace the Oil Separator Filter Insert of the Crankcase Breather - SL107
73
Replace Main Fuel Filter - SL105
76
Replace the Primary Fuel Filter - SL106
78
Take Coolant Sample and Perform Coolant Analysis - SL120
78
Change Air Filter Main Element - SL108
79
Check State of Fan Drive Belt Drive and Replace if Necessary - SL118
79
Check and Change the V-Ribbed Belt for the Battery Charging Alternator
82
6 Transport and Storage
85
Fastening During Transport
86
Wooden Transport Stand
88
Steel Transport Stand
89
Suspension Device
90
Storage
92
Storage for up to 6 Months
92
Storage for over 6 and up to 24 Months
92
Standard Torques
93
Standard Torques for Screw Connections
93
Standard Torques for Screw Plugs and Hollow Screws
94
Standard Torques for Flange Joints
95
Metric Flange Joints, Series L (Light) for Aluminum
98
Standard Torques for Cutting Ring Flange Joints
99
Standard Torques for Triple Lok® Flange Joints
99
Standard Torques for VSTI Screw Plugs
100
Special Tool
101
Terms Used (Glossary)
102
Index
103
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